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www.isoplus.co.uk ISOPLUS PG ALARM SYSTEM Energy-efficient pre-insulated pipe systems - monitors your piping network 24/7 Connect district energy with us • Monitoring your network 24/7. • With the 3 different alarm boxes – ISOPLUS miniPG, microPG, and detectorPG – you will have the perfect solution to your needs. • All 3 alarm boxes measure moisture and alarm wire ruptures. • ISOPLUS miniPG, microPG, and detectorPG also measure the galvanic voltage, which will indicate wheth- er the leakage occurred on the outside of the pipe at a joint or inside the pipe at the steel pipe. • You can plan future repairs so they will cause less inconvenience to the consumers – and less costs for the energy supply company. • Constant monitoring ensures swift determination of liability in the case of excavation damage. • Most faults and raptures can be remedied before the warranty for the pipe system expires. • An alarm system is a precaution that can prevent faults during the installation phase. • With ISOPLUS PG alarm boxes you have access to the high-end monitoring tool ISOPLUS PGweb, which allows easy access, evaluation and comparison of measurements. This means that you are always in control of what happens in your pipe system. EXTEND THE LIFETIME of your pipe system ISOPLUS miniPG Access to PGweb Can be integrated with SCADA ISOPLUS microPG Access to PGweb Can be integrated with SCADA ISOPLUS detectorPG Can be connected to SRO Access to PGweb* Can be integrated with SCADA* ISOPLUS PG ALARM SYSTEM ISOPLUS PGweb subscription • The subscription includes data traffic and full access to ISOPLUS PGweb. • Allows remote support by ISOPLUS alarm engineers. Don’t forget maintenance of your alarm system Service contracts for the maintenance of your alarm system • Dialogue-based planning ensures opti- mal maintenance of the alarm system. • Specially trained alarm engineers ensure precise measurement of fault location. • Continuous updating of documentation. * Only when delivered with a SIM card System data flow Alarm level values can be adapted to your needs Circuit resistance: Indicates highest and lowest level max 100 Ω Galvanic voltage: Level graduation AC resistance (isolation resistance): Level graduation PGweb Quick visual view on a map – with the opportunity of adding an alarm drawing Grey: Box deactivated or not connected Green: No faults Yellow: Awareness alarm Red: Crucial alarm ISOPLUS PG ALARM SYSTEM EVERYTHING IS MONITORED BY ISOPLUS PGWEB Upper limit Lower limit Visual display of alarm limits Circuit re- sistance Galvanic voltage AC resistance System data flow Complete historic review History and trends concerning circuit resistance, isolation resistance and galvanic voltage can be displayed and compared in ISOPLUS PGweb. All measurements made by the alarm box are shown in the same display GSM network Firewall PGweb Quick visual view on a map – with the opportunity of adding an alarm drawing Grey: Box deactivated or not connected Green: No faults Yellow: Awareness alarm Red: Crucial alarm EVERYTHING IS MONITORED BY ISOPLUS PGWEB Wire measurements indicate: • Circuit resistance – typically detects incorrect installation or excavation damage • Isolation resistance – detects moisture and short circuits • Galvanic voltage – indicates if moisture is due to a leaking carrier pipe or a leaky joint • The state of the box indicates: • The time since the last message from the box • Ambient temperature • Battery voltage (if the power is supplied by a battery) • Signal quality GSM – CSQ • DI1 and DI2: Digital signal – for instance for monitoring of well QPG The QPG level appears in the window with the complete display. There is an easily readable light indicator that indicates the general state of the system. The column has a scale from green to red and will tend towards red when the state of the system is getting critical and requires more attention. Server Function miniPG microPG detectorPG 4 channels on every 7,500 m of wire √ 2 channels on every 7,500 m of wire √ √ Alarm in the case of moisture, rupture and power supply failure √ √ √ Measuring the galvanic voltage √ √ √ Integrated SIM card √ √ √ * GSM √ √ √** Message via ISOPLUS PGweb √ √ √** Automatic status report √ √ √** Option to display faults only box √ Display in SCADA via ISOPLUS PGweb √ √ √** Relay output (connection to SRO) √ The geographical location of the box can be seen on a map √ √ √** Overview with alarm drawing in ISOPLUS PGweb √ √ √** Monitoring of a valve chamber √ √ Compatible with all Nordic systems √ √ √ 230 V √ √ √ Battery √ √ ISOPLUS PG alarm boxes and functions FUNCTIONS ISOPLUS configures your alarm box in accordance with your needs and specifications. ISOPLUS’ alarm engineers install the alarm box and establish access to ISOPLUS PGweb. The alarm system is put into service. You have a full overview of your system and can plan maintenance and repairs optimally. ISOPLUS PGweb monitors the piping network, and you will get a text message or a mail in the case of an alarm fault. * Option - supplied as standard without a SIM card ** Only when delivered with a SIM card How to get an ISOPLUS PG alarm system FUNCTIONS ISOPLUS configures your alarm box in accordance with your needs and specifications. ISOPLUS’ alarm engineers install the alarm box and establish access to ISOPLUS PGweb. The alarm system is put into service. You have a full overview of your system and can plan maintenance and repairs optimally. ISOPLUS PGweb monitors the piping network, and you will get a text message or a mail in the case of an alarm fault. isoplus Piping Systems Ltd. High Premier Industrial Estate, Belton Road, Sandtoft, DN8 5SX, United Kingdom +44 1302 276976 sales@isoplus.co.uk www.isoplus.co.uk This document is protected by copyright and may not be reproduced without the written permission of the copyright holder. The information contained is non-binding and without guarantee. © ISOPLUS 2025 Follow us on

25 .0 2. 20 25 7 2 3 5 a 1 3 4 g b c d e f 6 38 a b d e g h f i j k l o n c m Installation instructions – Flexible joint 1.1 Mark the jacket pipe according to the marking lengths from the tables in Appendix 1, measured from the weld/exposed end, so that the joint reach the same overlap on both sides of the joint. Then measure 120 mm back and, if necessary, cut off the insulation from there. Sand the jacket pipe with an emery cloth of grain size 40 around the entire area to be shrunk. Essential materials: a) flexible joint, b) spacer, c) fibreglass tape, d) fobs, e) expansion plugs, f) vent plugs. Additional: g) assembly foam Apply alcohol to the cloth and clean the jacket pipe care- fully around the entire area to be shrunk. Do not remove the protective plastic film from the joint until just before you assemble the joint. Clean the joint internally with a lint-free cloth. Fit the spacer in the middle of the bend. For installation of alarm system, see seperat instructions. This set of assembly instructions applies to the Flexible joint in the isoplus product catalogue section 16. isoplus Fjernvarmeteknik A/S · Korsholm Alle 20 · DK-5500 Middelfart · Tlf. +45 64 41 61 09 · www.isoplus.dk · iso@isoplus.dk Clean the jacket pipe with a lint-free cloth and ethyl alcohol after it has been ground. Essential tools: a) protective gloves, b) emery cloth, grit size 40 mm, c) ethyl alcohol, d) ruler, e) marker pen, f) lint-free cloth, g) safety glasses, h) drill, i) knife, j) hammer, k) gloves approved for epoxy work, l) flat pliers or polygrip pliers, m) blow torch with 50–60 mm head, n) leak finder spray, o) equipment for air test. 25 .0 2. 20 25 1110 12 9 1413 1715 16 18 19 20 Installation instructions – Flexible joint 1.2 Position the flexible joint in accordance with the markings.Pre-heat the corrugated part of the flexible joint using a soft flame (hand-warm). Shrink the joint on both sides with a soft gas flame. Only shrink the joint in the area where the joint and jacket pipe overlap. isoplus Fjernvarmeteknik A/S · Korsholm Alle 20 · DK-5500 Middelfart · Tlf. +45 64 41 61 09 · www.isoplus.dk · iso@isoplus.dk Preheat the entire sealing area of the pipe on both sides to approx. 60° C with a soft gas flame. When the joint has a temperature of approx. 60° C, clean the entire sealing area with a lint-free cloth and ethyl al- cohol. Sand the joint and jacket pipe in the area where the double sealing cuff is to be placed. Remove protective film from inside the shrink cuffs and position the cuffs with the centre line over the transition between the joint and the jacket pipe. Clean the entire sealing area on both sides with a lint-free cloth and ethyl alcohol. Preheat the entire sealing area on both sides, to min 60° C with a soft gas flame. Shrink the cuffs on both sides with a soft gas flame; first the half covering the joint and then the half covering the jacket pipe. Once the shrinking is complete, check that there are no cold spots on the shrink cuffs and that the mastic is flowing out of both sides of the cuffs. When the joint has been cooled down to approx. 40° C, leak test the joint using air at 0.2 bar and test the ends of the joint using leak finder spray. 25 .0 2. 20 25 21 22 23 24 19 25 26 27 28 29 30 Installation instructions – Flexible joint 1.3 isoplus Fjernvarmeteknik A/S · Korsholm Alle 20 · DK-5500 Middelfart · Tlf. +45 64 41 61 09 · www.isoplus.dk · iso@isoplus.dk Hammer one of the vent hole plugs into place. Choose the number of the installation foam according to the marking on the joint. Remember to use protective gloves and safety glasses approved for epoxy work! Scan the QR code on the bag to access all relevant information. PROTECTIVE GEAR: See separate instruction manual for foaming joints. IMPORTANT! When foaming joints, the temperature of the foam components must be between 20°C and 25°C. The proper temperature of the foam components during foaming is an extremely important prerequisite for the foam components to be able to be suciently mixed together, and is important for the chemical process. Foaming should only occur at pipe temperatures of min. 5°C and max. 50°C. Mixed foam must be poured into the joint max. 1 min. after you start mixing the components. Therefore, one person alone cannot mix more than 2 foam bags. Two persons must carry out the mixing process simultaneously for joints requiring more than 2 bags of foam. Remove the plastic bar from the bag. Mix the dark isocyanate down into the clear polyol. Shake the joint foam until the liquid has turned into a uniform light brown colour with no dark spots. IMPORTANT! Mix the foam components tho- roughly until the mixture has turned into a uniform light brown colour with no dark spots. . The mixing process must be intense, since the foam components will begin to react upon contact. The process is thus time-limited. The correct mixing process is crucial to the nal quality of the foam. Unscrew the lid of the bag. Pour the foam into the joint. Empty the bag completely. Hammer in the last vent plug. Once the joint has been filled with foam and the foam has hardened for at least 20 minutes, you must seal the vent plug. Remove the plug and clean the vent hole for foam, using a knife or grind with lamella or ordinary grinding disc. Also remove foam from the PE rim of the vent hole. 25 .0 2. 20 25 34 35 40 3231 33 393837 36 Installation instructions – Flexible joint 1.2 Fit the expansion plug. Preheat the entire sealing area on both sides to approx. 60° C with a soft gas flame, and heat the mastic ring of the expansion plug to melting point. The flexible joint is now fully assembled. Sand the area around the plug with emery cloth. isoplus Fjernvarmeteknik A/S · Korsholm Alle 20 · DK-5500 Middelfart · Tlf. +45 64 41 61 09 · www.isoplus.dk · iso@isoplus.dk Clean the joint with a lint-free cloth and ethyl alcohol. Clean the joint with a lint-free cloth and ethyl alcohol after sanding. Press a thick cloth over the patch so that it sits securely over the expansion plug. Fit the fob and heat it with a soft gas flame.Heat the mastic side of the patch with a soft gas flame until the mastic is soft and has a plastic consistency. Remove the protective foil from the patch. 25 .0 2. 20 25 Sketches for marking lengths - regarding picture 5 Weldable bend 90° ”long” Steel pipe Wall thickness Radius d outside mm mm r mm 26,9 2,6 200 33,7 3,2 200 42,4 3,2 200 48,3 3,2 200 60,3 3,2 240 76,1 3,2 240 88,9 3,2 240 114,3 3,6 340 139,7 3,6 345 168,3 4,0 336 219,1 4,5 440 NOTE: The indicated marking lengths apply to ISOPLUS’ standard welding bend 90° - Long, and with exposed end 220 mm on both sides. Length and foam amount will be different when using other types of fittings and with other fittings. Installation instructions – Flexible joint – APPENDIX 1 1.5 Marking length L according to the tables 120 mm Measure back 120 mm and cut off the insulation. Weldable bend 90° ”long” - regarding picture 5 25 .0 2. 20 25 Installation instructions – Flexible joint – APPENDIX 1 1.6 Marking lengths L, single pipe serie 2 Jacket pipe dimension Angle 15° 30° 45° 60° 75° 90° 110 464 437 411 385 359 333 125 499 472 446 420 394 368 140 499 472 446 420 394 368 160 493 462 431 399 368 336 180 493 462 431 399 368 336 225 565 521 476 432 387 343 250 625 579 534 489 444 399 280 568 524 480 436 392 348 Marking lengths L, single pipe serie 1 Jacket pipe dimension Angle 15° 30° 45° 60° 75° 90° 90 464 437 411 385 359 333 110 464 437 411 385 359 333 125 499 472 446 420 394 368 140 493 462 431 399 368 336 160 493 462 431 399 368 336 200 515 471 426 382 337 293 225 565 519 474 429 384 339 250 626 582 538 494 450 406 315 555 497 439 382 324 267 Marking lengths L, single pipe serie 3 Jacket pipe dimension Angle 15° 30° 45° 60° 75° 90° 125 499 472 446 420 394 368 140 499 472 446 420 394 368 160 499 472 446 420 394 368 180 493 462 431 399 368 336 200 528 497 466 434 403 371 250 625 581 536 492 447 403 280 567 522 477 432 386 341 315 568 524 480 436 392 348 Marking lengths L, Twin pipe serie 1 Jacket pipe dimension Angle 15° 30° 45° 60° 75° 90° 125 499 472 446 420 394 368 140 499 472 446 420 394 368 160 499 472 446 420 394 368 160 499 472 446 420 394 368 200 534 507 481 455 429 403 225 578 547 516 484 453 421 250 638 607 576 544 513 481 315 568 523 479 434 390 345 Marking lengths L, Twin pipe serie 2 Jacket pipe dimension Angle 15° 30° 45° 60° 75° 90° 140 499 472 446 420 394 368 160 499 472 446 420 394 368 180 499 472 446 420 394 368 180 499 472 446 420 394 368 225 584 557 531 505 479 453 250 638 607 576 544 513 481 280 581 549 518 487 455 424 Marking lengths L, Twin pipe serie 3 Jacket pipe dimension Angle 15° 30° 45° 60° 75° 90° 160 499 472 446 420 394 368 180 499 472 446 420 394 368 200 534 507 481 455 429 403 200 534 507 481 455 429 403 250 644 617 591 565 539 513 280 581 549 518 487 455 424 315 581 549 518 487 455 424 Marking lengths for twin pipe - regarding picture 5 Marking lengths for single pipe - regarding picture 5

1 BRUGERVEJLEDNING Bedienungsanleitung / User instructions / Gebruikshandleiding / Bruksanvisning ISOWELDER & ISOWELDER COMPACT 2 3 Indholdsfortegnelse Dansk brugervejledning side 5 Inhaltsverzeichnis Deutsch Bedienungsanleitung Seite 19 Table of contents English user instructions page 33 Inhoudsopgave Nederlandse gebruikershandleiding pagina 47 4 5 BRUGERVEJLEDNING ISOPLUS SVEJSECOMPUTER INDHOLD: SIDE BETJENINGSVEJLEDNING VIGTIGE INFORMATIONER.................................................................6 QUICK START GUIDE..........................................................................7 HJEM MENU ................................................................................... 8-9 SVEJSEMENU ....................................................................................10 OPSÆTNINGSMENU ................................................................... 11-13 HISTORIK ...........................................................................................14 FORKLARING AF KONCEPTER OG IKONER ............................ 15-16 ALARMER / FEJLTYPER ............................................................. 16-17 6 BETJENINGSVEJLEDNING isoplus svejsecomputer må kun betjenes af personer certificeret af isoplus. Svejsecomputeren må kun anvendes til at svejse isoplus svejsemuffer. isoplus er uden ansvar for person- og materielskader i forbindelse med brug af svejsecomputeren. Ved maskinelle- eller betjeningsproblemer anvend denne vejledning eller kontakt isoplus på tlf. + 45 64 41 61 09. Denne vejledning kan downloades via vores downloadcenter på www.isoplus.dk. VIGTIGE INFORMATIONER USB stik skal være monteret for at svejsning kan påbegyndes. Svejsecomputeren skal forsynes med hovedstrøm eller en asynkron strømgenerator, med udgangsspænding på: isoWelder: · Net forsyning. 400V AC min. 16 A. · Generator: 400V AC med max. afvigelse på ± 15% og output på mindst 9 kW. isoCompact: · Net forsyning. 230V AC min. 13 A. · Generator: 230 V med elektronisk spændingsregulator (AVR: Automatic Voltage Regulator) og output på mindst 4,0 kW. Svejsecomputerens driftsmæssige grænse går fra 0°C til 60°C og opbevaringsgrænse fra -10°C til 85°C. Luftfugtigheden må ikke være højere end 80% ikke-kondenserende. Udsæt aldrig svejsecomputeren for direkte regn eller sne. Svejsekabler må ikke være forbundet med svejsecomputeren under transport. Rengør kabelskoene efter brug. Hold svejsecomputeren ren. FORSØG ALDRIG SELV AT REPARERE SVEJSECOMPUTEREN UDEN FORUDGÅENDE AFTALE MED ISOPLUS TEKNISKE AFDE- LING. HVIS NOGET GÅR GALT UNDER SVEJSNING - TRYK STOP (RØD KNAP). 7 QUICK START GUIDE Tilslut strøm til svejsecomputeren fra asynkron generator eller netstrøm. Tænd for svejsecomputeren; kontakten sidder på computerens bagside. Ved første opstart hver dag skal UID indtastes (montørens bruger-ID, 4 cifret nr.) og autokalibrering udføres. Tryk på VÆLG (grøn knap) Tryk på OPSÆTNING (blå knap) Tryk på NÆSTE (blå knap) for at navigere til side 2 Tryk på VÆLG (grøn knap) for at køre autokalibrering Tryk ned med piletasterne (knapperne yderst til højre for computerens display) og indstil dimension og vælg derefter enkelt eller dobbelt svejsning Tryk på TILBAGE (rød) og dernæst SVEJS (grøn) for at begynde at svejse Der kan nu svejses Lukke ned: Efter endt svejsning skal svejsecomputeren lukkes ned. Tryk på HJEM (gul knap) og dernæst pile- tasterne for at vælge ikonet ”Lukke computeren sikkert ned”. Sluk derefter kontakten bag på computeren. 8 HJEM MENU Fif: Den gule knap returner dig altid til hjemmemenuen Opsætning Se svejsninger gemt på USB stik Manualer og quick start guide Luk computeren sikkert ned. Se evt. Quick start guide Til fremtidig brug Sprog og tid 9 HJEM MENU Grønt lys: Svejsning kan udføres Gult lys: Svejsning kan ikke startes. Igangværende svejsning fortsætter Rødt lys: Svejsning afbrydes for at beskytte svejsecomputeren Til fremtidig brug Grønt lys: USB stik forbundet Rødt lys: USB stik ikke sat i eller er defekt . Grønt lys: GPRS fungerer og sender svejsedata Rødt lys: GPRS har ingen forbindelse til server Grønt lys: GPS er aktiv Rødt lys: GPS venter på placering Grønt lys: Transientbeskyttelse fungerer korrekt Rødt lys: Transientbeskyttelse er defekt Grønt lys: Service overholdt Gult lys: Mindre end 30 dage til service Rødt lys: Svejsecomputeren skal til service HJEM (gul knap): Vælg denne for at returnere til hjemmemenuen Rød knap – Grøn knap – Blå knap: Funktionsknapper afhængig af menuvalg Computer-ID, UID, Software version, Aktuel dato og tidspunkt, USB navn 10 SVEJSEMENU Tryk SVEJS (grøn knap) for at starte en ny svejsning med de indstillinger som vises under ”Setup” til højre på displayet. Dimension og svejsetype (enkelt- eller dobbeltsvejsning) kan ændres ved at trykke på OPSÆTNING (blå knap). Indstillinger for denne svejsning “Live data”: Under svejsningen vises bl.a. aktuel svejsetemperatur [i parentes start temperatur], resterende svejsetid og ”Health” viser om temperaturkurven ligger inden for grænsen “Klar” og “Svejsning” viser om svejsecomputeren i øjeblikket er aktiv eller inaktiv Undgå at røre ved svejsekablerne under svejsning 11 OPSÆTNINGSMENU Her indstilles parametre for svejsning. Brug piletasterne til at vælge og ændre værdier. Svejsemuffe typer (7 typer): Ø Svejsemuffe (Enkelt): Vælges for svejsning af den ene ende af en standard svejsemuffe eller afgreningen på en afgreningsmuffe. (PE-HD kappe) Ø Svejsemuffe (Dobbelt): Vælges for svejsning af begge ender samtidig af en standard svejsemuffe eller hovedrøret på en lukket ekstruder svejseafgrening. (PE-HD kappe) Dobbelt svejsning kan foretages på dimensioner op til Ø710. Ø Flex Enkelt: Vælges for svejsning af den ene ende af en svejsemuffe eller afgreningen på en afgrenings- muffe på et fleksibelt rør. (PE-LLD Kappe) Flex enkelt svejsning kan fortages på dimensioner fra Ø90 op til Ø180. Ø Flex Dobbelt: Vælges for svejsning af begge ender samtidig af en svejsemuffe eller hovedrøret på en lukket ekstruder svejseafgrening på et fleksibelt rør. (PE-LLD Kappe) Flex dobbelt svejsning kan fortages på dimensioner fra Ø90 op til Ø180. Ø Åben svejsemuffe: Vælges for svejsning af en åben svejsemuffe eller hovedrøret på en åben svejseafgreing. L Ø Saddle Branch NL 390x460: Vælges for svejsning af en svejsesaddel med målene 390x460. (PE-HD kappe) Dimensionen på hovedrøret kan være Ø125 til Ø1200. L Ø Saddle Branch ISO 700x700: Vælges for svejsning af en svejsesaddel med målene 700x700. (PE-HD kappe) Dimensionen på hovedrøret kan være Ø225 til Ø1200. Dimension: Vælg hovedrørsdimension: isowelder (400V) isowelder compact (230V) Ø90 - Ø1200 Ø90 - Ø315 12 OPSÆTNINGSMENU Autokalibrering: For at sikre at modstanden i svejsekablerne er korrekt i forhold til svejsecomputeren, skal svejsecomputeren autokalibreres. Autokalibrering udføres daglig. Hvis ændringen fra sidste kalibrering er større end 1 % vises en advarsel på skærmen. Kablerne kontrolleres for synlige fejl og erstattes evt. med nye. Fra opsætningsmenuen vælges ”Autokalibrering”. 1. Rens begge kabelsko og kortslut de lange svejsekabler med et stykke kobber, max. 2 cm mellem de to kabelsko. Brug ikke det korte (2 meter) overkoblingskabel. 2. Læg kabelskoene på en tør og ikke-ledende overflade. Fra opsætningsmenuen vælges ”Autokalibrering”. 3. Når den blå linje er løbet over skærmen er autokalibreringen færdig. Værdien skal ligge imellem 9 mΩ – 15 mΩ. NB: ved opstart af autokalibrering kan vises en liste af tidligere udførte autokalibreringer, ved tryk på blå knap (Historie). Foretag aldrig autokalibrering med ka- bler eller computer placeret i direkte sollys. Hvis den nye værdi afviger mere end 1% fra den tidligere værdi, vil der blive vist et tolerancevarsel. Kontrollér dine svejsekabler omhyggeligt. 13 OPSÆTNINGSMENU Projekt-ID: For at kunne gemme flere forskelige projekter udført med samme svejsecomputer og USB stik, kan man vælge at give dem forskellige projektnumre Stål-ID: Svejsefilen kan tilknyttes stålsvejsenummer via opsætningsmenuen (valgfrit) USB navn: Ændre USB stikkets navn Rørejer: Svejsefilen kan tilknyttes rørejere Vælg rørejer fra listen Hvis rørejeren ikke er på listen, kontakt isoplus for oprettelse af rørejer Bruger-ID: Ved første opstart på dagen skal bruger-ID indtastes Hvis man ønsker at skifte bruger-ID i løbet af dagen gøres dette her 14 HISTORIK Her kan vises alle svejsninger gemt på tilsluttet USB stik. Brug piletasterne for at vælge et projekt og dernæst VÆLG (grøn knap) for at få vist alle svejsninger som er gemt på projektet. Kolonnen ”Status” viser om svejsninger er godkendte eller eventuelle svejsefejl. 15 FORKLARING AF KONCEPTER OG IKONER Termosikring: Overvåger temperaturen inden i svejsecomputeren. Er ikonet grønt er svejsecomputeren ikke for varm. Er ikonet gult er svejsecomputeren ved at blive for varm. Svejsningen fortsætter, men en ny svejsning kan ikke påbegyndes før svejsecomputeren er kølet ned igen. Bliver ikonet rødt afbrydes svejsningen for at beskytte svejsecomputeren mod overophedning. Ikon til fremtidig brug: USB: Det er ikke muligt at svejse uden monteret USB stik. USB stik er nødvendig for lagring af svejsedata. Svejsedata kan tilgås med programmet isoplus Welder Analyzer til pc (Download på www.isoplus. dk/downloadcenter). USB stikket kan nummereres i Setup-menuen, med op til 5 tal/symboler. f.eks. LB001. Hvis ikonet lyser rødt fungerer USB stikket ikke, enten pga. det ikke er monteret eller fordi det er defekt. GPRS: Når GPRS fungerer, sendes svejsedata automatisk til isocloud. isocloud er en hjemmeside, hvor bru- gere kan tilgå egne svejsefiler. Dette kræver at softwaren i svejsecomputeren er opdateret, og der indtastes bruger-ID hver morgen. Man får et bruger-ID efter godkendt kursus hos isoplus. (For at blive bruger i isocloud, kontakt isoplus). Hvis ikonet lyser rødt er der ingen kontakt. Hvis der er modem i svejsecomputeren, sendes svejsefiler, når der er kontakt igen. GPS: Svejsecomputerens position lokaliseres via GPS. Hvis ikonet lyser rødt kan computeren ikke lokaliseres pga. dårlige satellit forhold. Transientbeskytter: Transientbeskytteren beskytter computeren mod overspændinger. Ved overspændinger vil transient- beskytteren gå i stykker og ikonet på displayet vil lyse rødt. Herefter skal transientbeskytteren udskiftes før det er muligt at svejse med computeren igen. Se særskilt vejledning for udskiftning af transientbeskytter. Udskiftning af transientbeskytter er det eneste indgreb brugeren selv må foretage. Service: Serviceikonet sikrer, at der bliver udført service på svejsecomputeren mindst en gang årligt. Dato for næste planlagte service kan ses i Setup-menuen. Hvis ikonet lyser gult er der mindre end 30 dage til service. Hvis ikonet lyser rødt er datoen for næste service overskredet, og computeren kan ikke printe svejse dokumentationer før service er udført. Lukke ned: Bliver svejsecomputeren ikke lukket korrekt ned, vil der ved næste opstart vises en advarsel. Ukorrekt nedlukning af svejsecomputeren kan medføre skader i svejsecomputeren. 16 FORKLARING AF KONCEPTER OG IKONER Svejsekurver: Som visuelt hjælpemiddel, vises under svejsning en graf på svejsecomputerens display. Grafen starter ved muffens aktuelle temperatur og derfra beregnes korrekt effektstyrke. Såfremt svejsecomputeren ikke er indstillet korrekt - eller den er dårligt kalibreret - vil computeren afgive for høj eller for lav temperatur i forhold til den aktu- elle temperatur i muffen. I værste tilfælde vil der opstå en dimensionsfejl, og svejsning vil stoppe. Verifikationslinjer: Svejsekurven skal ligge mellem verifikationslinjerne under svejsning. I starten af svejsningen kan kurven overskri- de en smule ved 50-60 grader, hvilket kan tolereres. I øvrige tilfælde skal isoplus kontaktes. ALARMER / FEJLTYPER 1. Kortslutning: Svejsebånd eller svejseterminaler er kortsluttet. Følg disse retningslinjer for at undgå kortslutning: • Muffen skal være rengjort og fri for vand. • Svejsebåndet skal være fastgjort med 5 hæfte- klammer i toppen på begge sider, med en afstand på 4-6 mm mellem svejsebåndets terminaler. • Terminalerne skal være bøjet lidt tilbage, og ud i en vinkel på 45 grader væk fra hinanden. • Svejsekablernes kabelsko må ikke røre hinanden, dette undgås ved at fastgøre dem med tape, efter de er monteret. • Svejsecomputeren skal være indstillet til korrekt dimension og enkelt eller dobbelt svejsning. 2. Åbent kredsløb: Kablerne er ikke monteret korrekt på svejsebåndet, eller svejsecomputeren eller svejsebåndet er beska- diget, eller den termiske afbrydelse er aktiveret. 3. Transientbeskyttelsesfejl: Transientbeskyttelsen er defekt og skal udskiftes. Kontakt isoplus og se vejledning for udskiftning af transientbeskyttelse. 17 ALARMER / FEJLTYPER 4. Dimension: Der er indtastet en ukorrekt dimension i svejsecom- puteren, eller indtastningen for enkelt eller dobbelt svejsning er ukorrekt, eller muffens kapperørtempe- ratur overstiger 90°C, eller der foreligger en autoka- libreringsfejl. Fejlfinding – dimensionsfejl 1. Har du foretaget autokalibrering I dag? Hvis ikke, så foretag en autokalibrering. 2. Kontrollér, om dimensionen er korrekt. Vælg den korrekte dimension i setup-menuen. 3. Kontrollér enkelt- eller dobbeltindstillinger. 4. Kontrollér, at kapperøret på muffen har en temperatur på under 90°C. 5. Hvis du gensvejser en samling efter en kortslutning eller en åben kredsløbsfejl, skal du afvente, til den er kølet af og svejse hver side separat. 6. Kontrollér, at svejsecomputeren virker ved at placere et svejsebånd fritliggende på jorden; start svejse- computeren, indtil kontrollinjerne og starttemperaturen ses på skærmen. Hvis dette fungerer korrekt, er svejsesamlingen beskadiget eller permanent kortsluttet og kan ikke svejses. 7. Kontrollér, at alle 3 faser forefindes. Kontrollér generatoren. 5. Nedlukningsfejl: Advarslen nedlukningsfejl vil blive vist, hvis svej- se-computeren ikke blev lukket korrekt ned tidlige- re. Se afsnit om sikker nedlukning under quick start guide. 6. Service udløbet: Når der er mindre end 30 dage til det årlige service eftersyn, vil der blive vist en advarsel hver gang svejsecomputeren bliver tændt. Når datoen for det årlige eftersyn er overskredet vil denne advarsel bli- ve vist ved opstart af svejsecomputeren og ved hver ny svejsning. Der vil stadig blive gemt data på USB stikket, efter datoen for service er udløbet, men det er ikke muligt at printe dokumentationen ud via PC programmet. 7. Termosikring: Svejsecomputeren er for varm og skal afkøle. Afskærm svejsecomputeren for sol eller anden varmekilde. Når svejsecomputeren er kølet tilstræk- keligt af kan der svejses igen. 18 19 BEDIENUNGSANLEITUNG ISOPLUS SCHWEISSCOMPUTER INHALT: SEITE BEDIENUNGSANLEITUNG WICHTIGE INFORMATIONEN ...........................................................20 SCHNELLSTART-ANLEITUNG .........................................................21 DAS STARTMENÜ ....................................................................... 22-23 DAS MENÜ SCHWEISSEN ................................................................24 DAS MENÜ SETUP ...................................................................... 25-27 VERLAUF ............................................................................................28 ERLÄUTERUNG VON SYSTEMEN UND SYMBOLEN ............... 29-30 ALARME/ FEHLERARTEN........................................................... 30-31 20 BEDIENUNGSANLEITUNG Der isoplus Schweißcomputer darf nur von Personen bedient werden, die durch isoplus zertifiziert wurden. Der Schweißcomputer darf nur zum Schweißen von isoplus Schweißmuffen eingesetzt werden. isoplus übernimmt keine Haftung für Personen- und Materialschäden bei der Nutzung des Schweißcomputers. Bei Schweißcomputer- oder Bedienungsproblemen informieren Sie sich bitte in dieser Anleitung oder wenden Sie sich telefonisch an isoplus unter Tel. + 45 64 41 61 09. Diese Anleitung kann über unser Download-Center auf www.isoplus.dk heruntergeladen werden. WICHTIGE INFORMATIONEN Der USB-Stick muss angebracht sein, damit man mit dem Schweißen beginnen kann. Der Schweißcomputer muss an das Hauptstromnetz oder einen asynchronen Stromgenerator mit einer Aus- gangsspannung von: isoWelder: · Netzteil. 400V AC min. 16 A · Generator: 400V AC mit max. Abweichung ± 15% und Leistung min 9 kW. isoCompact: · Netzteil. 230V AC min. 13 A · Generator: 230 V mit elektronischem Spannungsregler (AVR: Automatic Voltage Regulator) und Leistung min 4,0 kW. Die Betriebstemperatur des Schweißcomputers liegt zwischen 0°C und 60°C. Die Lagertemperatur muss zwischen -10°C und 85°C liegen. Die Luftfeuchtigkeit darf den Wert von 80% nicht kondensierend nicht überschreiten. Der Schweißcomputer darf nie direktem Regen oder Schnee ausgesetzt werden. Die Schweißkabel dürfen während des Transports nicht mit dem Schweißcomputer verbunden sein. Die Kabelschuhe müssen nach Gebrauch gereinigt werden. Halten Sie den Schweißcomputer sauber. VERSUCHEN SIE NIEMALS OHNE VORHERIGE ABSPRACHE MIT DER TECHNISCHEN ABTEILUNG VON ISOPLUS DEN SCHWEISS- COMPUTER SELBST ZU REPARIEREN. WENN WÄHREND DES SCHWEISSVORGANGS FEHLER AUFTRE- TEN – STOPP (ROTE TASTE) DRÜCKEN. 21 SCHNELLSTART-ANLEITUNG Schweißcomputer an die Stromversorgung aus einem asynchronen Generator oder an das Stromversorgungs- netz anschließen. Schweißcomputer einschalten; der Schalter befindet sich an der Rückseite des Geräts. Beim täglichen Erststart ist das UID einzugeben (Benutzer-ID des Monteurs, 4-stellig), und eine Autokalibrierung wird durchgeführt. Auf WÄHLEN (grüne Taste) drücken. Auf SETUP (blaue Taste) drücken. Auf WEITER (blaue Taste) drücken, um auf Seite 2 zu gelangen. Auf WÄHLEN (grüne Taste) drücken, um die Autokalibrierung zu starten. Mit den Pfeiltasten (Tasten auf dem Display des Schweißcomputers ganz rechts) nach unten drücken und die Maße einstellen. Dann einfaches oder doppeltes Schweißen drücken. Auf ZURÜCK (rot) und danach auf SCHWEIßEN (grün) drücken, um mit dem Schweißen zu beginnen. Jetzt kann geschweißt werden. Herunterfahren: Nach Beenden des Schweißens muss der Schweißcomputer heruntergefahren werden. Auf START (gelbe Taste) drücken und danach mit den Pfeiltasten bis auf das Symbol ”Computer herunter- fahren” drücken. Danach den Schweißcomputer mit dem Schalter an der Rückseite ausschalten. 22 DAS STARTMENÜ Tipp: Mit der gelben Taste gelangen Sie immer wieder in das Start-Menü Setup Die auf dem USB-Stick gespeicherten Schweißvorgänge ansehen Bedienungsanleitungen und Schnellstart-Anleitung Computer sicher herunterfahren. Siehe auch Schnellstart-Anleitung Bei künftiger Nutzung Sprache und Zeit 23 DAS STARTMENÜ Grünes Licht: Schweißung kann durchgeführt werden Gelbes Licht: Schweißvorgang kann nicht eingeleitet werden. Der angefangene Schweißvorgang wird fortgesetzt Rotes Licht: Schweißvorgang wird unterbrochen, um den Computer zu schützen Bei künftiger Nutzung Grünes Licht: Der USB-Stick ist verbunden Rotes Licht: Der USB-Stick wurde nicht eingesteckt oder ist defekt . Grünes Licht: GPRS funktioniert und sendet Schweißdaten Rotes Licht: GPRS hat keine Verbindung zum Server Grünes Licht: GPS ist aktiv Rotes Licht: GPS wartet auf Positionsdaten Grünes Licht: Der Überspannungsschutz funktioniert korrekt Rotes Licht: Der Überspannungsschutz ist defekt Grünes Licht: Wartung durchgeführt Gelbes Licht: Wartung in weniger als 30 Tagen Rotes Licht: Der Schweißcomputer muss zur Wartung START (gelbe Taste): Diese Taste wählen, um zum Start-Menü zurückzukehren Rote Taste – Grüne Taste – Blaue Taste: Funktionstasten abhängig von der Menü-Auswahl Computer-ID, UID, Software-Version, aktuelles Datum und Zeitpunkt, USB-Name 24 DAS MENÜ SCHWEISSEN SCHWEIßEN (grüne Taste) drücken, um einen neuen Schweißvorgang mit den Einstellungen zu starten, die unter ”Setup” rechts auf dem Display angezeigt werden. Maße und Schweißart (Einzel- oder Doppelschweißen) lassen sich durch Drücken der Taste SETUP ändern (blaue Taste). Einstellungen für diesen Schweißvorgang. “Live Data”: Während des Schweißvorganges wird u.a. die aktuelle Schweißtemperatur angezeigt [in Klammern Starttemperatur], restliche Schweißdauer und „Health“ zeigen, ob die Temperatur innerhalb der zulässigen Grenzen ist. “BEREIT“ und “SCHWEIßEN“ zeigen an, ob der Schweißcomputer zurzeit aktiv oder inaktiv ist. Die Schweißkabel dürfen während des Schweißens nicht berührt werden. 25 DAS MENÜ SETUP Hier werden die Parameter für das Schweißen eingestellt. Mit den Pfeiltasten werden Werte gewählt und geändert. Schweißmuffentypen (7 Typen): Schweißmuffe (einzeln): Für die Verschweißung an einem Ende einer Standardschweißmuffe oder am Abzweigrohr einer Abzweigmuffe zu wählen (PE-HD Mantelrohr). Ø Schweißmuffe (doppelt): Für die gleichzeitige Verschweißung an beiden Enden einer Standardschweißmuffe oder am Hauptrohr eines geschlossenen Extrudier-Schweißabzweiges (PE-HD Mantelrohr) zu wählen. Doppelverschweißungen sind bei Abmessungen bis Ø 710 möglich. Flex Einzeln: Für die Verschweißung an dem einen Ende einer Schweißmuffe oder am Abzweigrohr einer Abzweigmuffe in einem flexiblen Rohr (PE-LLD Mantelrohr) zu wählen. Flex Einzelverschweißungen sind an Abmessungen Ø 90 bis Ø 180 möglich. Ø Flex Doppelt: Für die gleichzeitige Verschweißung an beiden Enden einer Schweißmuffe oder am Haup trohr eines geschlossenen Extrudier-Schweißabzweiges in einem flexiblen Rohr (PE-LLD Mantelrohr) zu wählen. Flex Doppelschweißungen sind an Abmessungen Ø 90 bis Ø 180 möglich. Ø Offene Schweißmuffe: Für die Verschweißung einer offenen Schweißmuffe oder am Hauptrohr eines offenen Schweißabzweig wählen. Saddle Branch NL 390 X 460: Für die Verschweißung eines Sattelstutzens mit den Abmessungen 390 x 460 (PE-HD Mantelrohr) zu wählen. Mögliche Hauptrohrabmessungen: Ø 125 bis Ø 1200 L Ø Saddle Branch ISO 700 X 700: Für die Verschweißung eines Sattelstutzens mit den Abmessungen 700 x 700 (PE-HD Mantelrohr) zu wählen. Mögliche Hauptrohrabmessungen: Ø 225 bis Ø 1200 Abmessung: Hauptrohrabmessung wählen: isowelder isowelder compact Ø90 - Ø1200 Ø90 - Ø315 Ø Ø L Ø 26 DAS MENÜ SETUP Autokalibrierung: Um zu gewährleisten, dass der Widerstand in den Schweißkabeln korrekt auf den Schweißcomputer eingestellt ist, muss der Schweißcomputer auto-kalibriert werden. Autokalibriering wird täglich durchgeführt. Falls die Än- derung seit der letzten Kalibrierung 1% übersteigt, wird auf dem Bildschirm eine Warnung angezeigt. Kabel auf sichtbare Fehler hin überprüfen und gegebenenfalls mit neuen auswechseln. Im Menü Setup wird dafür ”Autokalibrierung” gewählt. 1. Beide Kabelschuhe reinigen und die langen Schweißkabel mit einem Stück Kupfer überbrücken (max. 2 cm zwischen den beiden Kabelschuhen). Dabei nicht das kurze (2 Meter) Kupplungskabel verwenden. 2. Die Kabelschuhe auf eine trockene und nicht leitende Oberfläche legen. Im Menü Setup ”Autokalibrierung” wählen. 3. Wenn die blaue Linie über den Bildschirm gelaufen ist, wurde die Autokalibrierung abgeschlossen. Der Wert muss zwischen 9 mΩ und 15 mΩ liegen. NB: Beim Beginn der Autokalibrierung kann durch einen Druck auf die blaue Taste eine Liste über früher durch- geführte Autokalibrierungen (Geschichte) angezeigt werden. Autokalibrierung niemals mit Kabeln oder Computer bei direkter Sonnenein- strahlung durchführen Wenn der neue Wert um mehr als 1% von dem früheren Wert abweicht, wird eine Toleranz-Warnung angezeigt. Bitte kontrollieren Sie Ihre Schweißka- bel sorgfältig. 27 DAS MENÜ SETUP Projekt-ID: Um mit dem gleichen Schweißcomputer und dem gleichen USB-Stick mehrere verschiedene Projekte durchfüh- ren zu können, kann man verschiedene Projektnummern vergeben. Stahl-ID nummer: Der Schweißdatei kann über das Menü Setup eine Stahl-Schweißnummer zugeordnet werden (wahlfrei). USB Namen: Name des USB-Sticks ändern. Rohrbesitzer: Die Schweißdatei kann mit dem Rohrbesitzer verknüpft werden. Rohrbesitzer in der Liste auswählen. Ist der Rohrbesitzer nicht in die Liste eingetragen, kontaktieren Sie bitte isoplus , um den Rohrbesitzer anzule- gen. Benutzer-ID: Beim täglichen Erststart ist das Benutzer-ID einzugeben. Möchten Sie im Laufe des Tages das Benutzer-ID ändern, können Sie das hier tun: 28 VERLAUF Hier werden alle auf dem angeschlossenen USB-Stick gespeicherten Schweißungen angezeigt. Mit den Pfeiltasten ein Projekt und anschließend WÄHLEN (grüne Taste) auswählen, um alle Schweißungen anzuzeigen, die für dieses Projekt gespeichert sind. Die Kolonne „Status“ zeigt an, ob eine Schweißung genehmigt ist, sowie eventuelle Schweißfehler. 29 ERLÄUTERUNG VON SYSTEMEN UND SYMBOLEN Thermische Sicherung: Überwacht die Temperatur im Schweißcomputer. Leuchtet das Symbol grün, hat der Schweißcomputer die passende Temperatur. Leuchtet das Symbol gelb, wird die Temperatur im Computer allmählich zu warm. Der Schweißvor- gang kann fortgesetzt werden, aber es kann kein neuer Schweißvorgang eingeleitet werden, ehe der Schweißcomputer abgekühlt ist. Leuchtet das Symbol rot, wird der Schweißvorgang unterbrochen, um den Schweißcomputer vor Über- hitzung zu schützen. Symbol für künftigen Gebrauch: USB: Ohne angebrachten USB-Stick kann nicht geschweißt werden. Der USB-Stick ist zum Speichern von Schweißdaten erforderlich. Schweißdaten sind mit dem Programm isoplus Welder Analyzer für PC zu- gänglich ( Download www.isoplus.dk/downloadcenter). Der USB-Stick kann im Setup-Menü mit bis zu 5 Zahlen/Symbolen, z. B. LB001, nummeriert werden. Leuchtet das Symbol rot, funktioniert der USB-Stick nicht, entweder weil er nicht angebracht wurde oder weil er defekt ist. GPRS: Wenn der GPRS funktioniert, werden die Schweißdaten automatisch an die isocloud übermittelt; iso- cloud ist eine Webseite, über die Benutzer Zugriff auf ihre eigenen Schweißdateien haben. Vorausset- zung ist, dass die Software im Schweißcomputer aktualisiert ist und täglich morgens das Benutzer-ID eingegeben wird. Ein Benutzer-ID er erhalten Sie nach bestandenem Training bei isoplus. (Um Nutzer der isocloud zu werden, setzen Sie sich bitte mit isoplus in Verbindung.) Leuchtet das Symbol rot, besteht kein Kontakt. Enthält der Schweißcomputer ein Modem, werden Schweißdateien übermittelt, wenn der Kontakt wird wiederhergestellt ist. GPS: Die Position des Schweißcomputers wird über GPS lokalisiert. Leuchtet das Symbol rot, kann der Schweißcomputer aufgrund schlechter Satellitenbedingungen nicht lokalisiert werden. Überspannungsschutz: Der Überspannungsschutz schützt den Schweißcomputer gegen Überspannungen. Bei Überspannun- gen geht der Überspannungsschutz kaputt und das Symbol im Display leuchtet rot. Anschließend muss der Überspannungsschutz ausgetauscht werden, bevor mit dem Schweißcomputer wieder geschweißt werden kann. Für den Austausch des Überspannungsschutzes siehe Spezialanleitung. Auswechseln des Transientschutzes ist der einzige Eingriff, den der Benutzer selber vornehmen darf. Service: Das Service-Symbol garantiert, dass mindestens einmal im Jahr eine Wartung am Schweißcomputer durchgeführt wird. Das Datum für den nächsten geplanten Service ist im Menü Setup zu finden. Wenn das Ikon gelb aufleuchtet, ist Wartung binnen weniger als 30 Tagen durchzuführen. Wenn das Symbol rot leuchtet, ist der Termin für die nächste Wartung überschritten, und der Schweiß- computer kann bis zur durchgeführten Wartung keine Schweißdokumentationen mehr ausdrucken. Abschalten: Wird der Schweißcomputer nicht ordnungsgemäß heruntergefahren, erscheint beim nächsten Start eine Warnmeldung. Nicht korrektes Herunterfahren des Schweißcomputers kann zur Beschädigung des Schweißcom- puters führen. 30 ERLÄUTERUNG VON SYSTEMEN UND SYMBOLEN Schweißkurven: Als visuelle Hilfe des Schweißcomputers wird beim Schweißen auf dem Display des Schweißcomputers eine Kurve angezeigt. Die Kurve startet bei der aktuellen Temperatur der Muffe. Davon ausgehend wird das korrekte Leistungsniveau berechnet. Falls der Schweißcomputer nicht korrekt eingestellt ist – oder schlecht kalibriert ist – gibt das Gerät im Verhältnis zur aktuellen Temperatur in der Muffe eine zu hohe oder zu geringe Temperatur ab. Im schlimmsten Fall entsteht ein Dimensionsfehler und das Schweißen stoppt. Prüflinien: Die Schweißkurve muss beim Schweißen zwischen den Prüflinien liegen. Zu Beginn des Schweißvorgangs kann die Kurve bei 50-60 Grad etwas höher liegen, das kann toleriert werden. In allen anderen Fällen muss Kontakt zu isoplus aufgenommen werden. ALARME/ FEHLERARTEN 1. Kurzschluss: Schweißband oder Schweißanschlüsse/-kontakte sind kurzgeschlossen. Um einen Kurzschluss zu vermeiden, sind diese Richtlinien zu befolgen: • Die Muffe muss sauber und frei von Wasser sein. • Das Schweißband muss oben an beiden Seiten mit 5 Heftklammern im Abstand von 4-6 mm zwi- schen den Anschlüssen/Kontakten des Schweiß- bandes befestigt sein. • Die Anschlüsse/Kontakte müssen etwas nach hinten und in einem Winkel von 45 Grad vonein- ander weg gebogen sein. • Die Kabelschuhe der Schweißkabel dürfen sich nicht berühren. Dazu werden sie nach der Mon- tage mit einem Tape befestigt • Der Schweißcomputer muss mit den korrekten Maßen sowie für Einzel- oder Doppelschweißen eingestellt sein. 2. Offener Kreislauf: Die Kabel sind nicht korrekt am Schweißband montiert, oder der Schweißcomputer oder das Schweißband sind beschädigt, oder die thermische Ausschaltung ist aktiviert. 3. Fehler Überspannungsschutz: Überspannungsschutz ist defekt und muss ausge- tauscht werden. Wenden Sie sich an isoplus und informieren Sie sich in der Anleitung über den Aus- tausch des Überspannungsschutzes 31 ALARME/ FEHLERARTEN 4. Durchmesser: Es ist ein unkorrekter Durchmesser in den Schweiß- computer oder eine unkorrekte Einzel- oder Doppel- schweißung eingegeben worden, oder die Tempera- tur am Mantelrohr der Muffe übersteigt 90°C, oder es liegt ein Autokalibrierungsfehler vor. Fehlersuche – Fehler in Bezug auf den Durchmesser 1. Haben Sie heute schon eine Autokalibrierung durchgeführt? Wenn nicht, dann bitte jetzt eine Autoka- librierung durchführen. 2. Bitte kontrollieren Sie, ob der Durchmesserkorrekt ist. Im Setup-Menü den korrekten Durchmesser wählen. 3. Bitte die Einzel- oder Doppeleinstellungen kontrollieren. 4. Bitte kontrollieren Sie, dass die Temperatur am Mantelrohr der Muffe unter 90°C liegt. 5. Wenn Sie eine Verbindung nach einem Kurzschluss oder einem offenen-Kreislauffehler erneut schweißen, sollten Sie zuerst die Verbindung abkühlen lassen. Und schweißen Sie bitte jede Seite separat. 6. Bitte die die Funktion des Schweißcomputers kontrollieren, indem Sie ein Schweißband frei auf dem Boden liegen lasse, den Schweißcomputer anlassen, bis die Verifikationslinien und die Starttemperatur auf dem Monitor ersichtlich sind. Wenn dies korrekt funktioniert, ist die Schweißmuffe beschädigt oder permanent kurzgeschlossen und kann nicht verschweißt werden. 7. Bitte kontrollieren Sie, dass alle 3 Phasen vorhanden sind. Generator kontrollieren. 5. Fehler beim Abschalten: Die Warnmeldung Fehler beim Herunterfahren wird dann angezeigt, wenn der Computer zuvor nicht ord- nungsgemäß heruntergefahren wurde. Siehe hierzu den Abschnitt über sicheres Herunterfahren in der Schnellstart-Anleitung. 6. Wartungstermin überschritten: Wenn die jährliche Inspektion in weniger als 30 Tagen durchzuführen ist, erscheint bei jedem Ein- schalten des Schweißcomputers eine Warnmeldung. Nach Überschreitung des Termins für die jährli- che Inspektion erscheint diese Warnmeldung beim Hochfahren des Schweißcomputers und bei jedem neuen Schweißvorgang. Es werden nach dem Ver- streichen des Wartungstermins nach wie vor Daten auf dem USB-Stick gespeichert; es ist jedoch nicht möglich, die Dokumentation über das PC-Programm auszudrucken. 7. Thermische Sicherung: Der Schweißcomputer ist zu heiß und bedarf Abküh- lung.Den Computer vor Sonne und anderen Wärme- quellen schützen. Nach ausreichender Abkühlung, der der Schweißvorgang fortgesetzt werden 32 33 USER INSTRUCTIONS ISOPLUS WELDING COMPUTER CONTENT: PAGE OPERATING INSTRUCTIONS IMPORTANT INFORMATION ...........................................................34 QUICK START GUIDE........................................................................35 HOME MENU ................................................................................ 36-37 WELDING MENU ................................................................................38 SETUP MENU ............................................................................... 39-41 HISTORY ............................................................................................42 EXPLANATION OF CONCEPTS AND ICONS ............................ 43-44 ALARMS / ERROR TYPES .......................................................... 44-45 34 OPERATING INSTRUCTIONS isoplus welding computers may only be operated by persons certified by isoplus. The computer may only be used to weld isoplus weldable joints. isoplus has no liability for personal injuries or material damages connected with the use of the computer. For problems with the computer or its operation, please use these instructions or contact isoplus at tel. (+45) 64 41 61 09 (North America +1 226 343 1711). These instructions may be downloaded via our download centre at www.isoplus.dk. IMPORTANT INFORMATION A USB stick must be mounted in order to weld. The welding computer must be supplied with mains power or an asynchronous power generator, with: isoWelder: · Power supply: 400V AC min. 16 A. · Generator: 400V AC with a max. deviation of ± 15% and an output of minimum 9 kW. isoCompact: · Power supply: 230V AC min. 13 A. · Generator: 230 V with electronic voltage regulator (AVR: Automatic Voltage Regulator) and an output of minimum 4.0 kW. The welding computer's operating temperature range runs from 0°C to 60°C and its storage range from -10°C to 85°C. Atmospheric humidity must not be higher than 80 % non-condensing. Never expose the computer directly to rain or snow. Welding cables must not be connected to the computer during transport. Clean the cable shoes after use. Keep the computer clean. NEVER ATTEMPT TO REPAIR THE WELDING COMPUTER WITH- OUT PRIOR AGREEMENT WITH THE TECHNICAL DEPARTMENT OF ISOPLUS. IF ANYTHING GOES WRONG DURING WELDING – PRESS STOP (RED BUTTON). 35 QUICK START GUIDE Connect power to the welding computer from an asynchronous generator or the power grid. Switch on the welding computer; the switch is on the back side of the computer. Enter the UID (fitter’s user ID, 4 digits) every day upon the first start, and auto calibration will be carried out. Press SELECT (green button) Press SETUP (blue button) Press NEXT ( Blue Button ) to navigate to page 2 Press SELECT (green button) to run the auto-calibration Press down with the arrow keys (the buttons to the right of the computer's display) and set the dimension and then select welding type Press BACK (red button) and then WELD (green button) to begin to weld Welding may now be commenced Shutdown: When the welding is complete, the welding computer must be shut-down safely. Press HOME (yellow button) and then the arrow keys to select the ”Shut the computer down safely” icon. Then switch off the welding computer using the power button on the back. 36 HOME MENU Tips and tricks: The yellow button always returns you to the home menu Setup. View welds saved on USB stick. Manuals and quick start guide. Shut the computer down safely. See Quick start guide. For future use. Set language and time. 37 HOME MENU Green light: Welding can be performed. Yellow light: Welding cannot be started. Ongoing welding continues. Red light: Welding interrupted in order to protect the welding computer For future use Green light: USB stick connected Red light: USB stick not inserted or defective . Green light: GPRS functioning and transmitting welding data Red light: GPRS no server connection Green light: GPS is active Red light: GPS is waiting for location Green light: Transient protection functioning correctly Red light: Transient protection is defective Green light: Service in compliance Yellow light: Less than 30 days until service Red light: The welding computer must be serviced HOME (yellow button): Select this to return to the home menu Red button – Green button – Blue button: Function buttons depending upon menu selection Computer-ID, UID, software version, current date and time, name of USB name 38 WELDING MENU Press WELD (green button) in order to start a new weld with the settings that are shown under “Setup” to the right on the display. The dimension and weld type (single or double) can be changed by pressing SETUP (blue button). Settings for this weld. “Live data”: The current welding temperature [in brackets start temperature] is shown during the weld- ing process, remaining welding time and “Health” indicate whether the temperature curve is within the set limits. “Ready” or “Welding” indicator shows whether the welder is currently inactive or active. When welding, avoid touching the cables. 39 SETUP MENU This is where the welding parameters are set. Use the arrow keys to select and change values. Welding joint type (7 types): Standard weldable joint (single): Select to weld one end of a standard weldable joint or the branch part of a branch joint. (PE-HD jacket) Ø Standard weldable joint (double): Select to weld both ends of a standard weldable joint simultaneously or the main pipe part of a closed weldable extruder branch. (PE-HD jacket) Double welds are possible in dimensions up to Ø 710. Ø Flex Single: Select to weld one end of a weldable joint or the branch part of a branch joint in a flexible pipe. (PE-LLD jacket) Flex single welds are possible in dimensions Ø90 to Ø180. Flex Double: Select to weld both ends of a weldable joint or the main pipe part of a closed weldable extruder branch simultaneously in a flexible pipe. (PE-LLD jacket) Flex double welds are possible in dimensions Ø90 to Ø180. Weldable joint – open: Select to weld an open weldable sleeve or main pipe part of an open weldable branch. Saddle Branch NL 390 X 460: Select to weld a weldable saddle branch in the dimensions 390 x 460 (PE-HD casing). Possible main pipe dimensions: Ø 125 to Ø 1200 Saddle Branch ISO 700 X 700: Select to weld a weldable saddle branch in the dimensions 700 x 700 (PE-HD casing). Possible main pipe dimensions: Ø 225 to Ø 1200 Dimension: Choose main pipe dimension: isowelder isowelder compact Ø90 - Ø1200 Ø90 - Ø315 Ø Ø Ø L Ø L Ø 40 SETUP MENU Auto-calibration: In order to ensure that the resistance in the welding cables is correct in relation to the welding computer, the computer must be auto-calibrated. Automatic calibration is done daily. If the change since the last calibration exceeds 1%, a warning will appear on the screen. The cables are checked for visible faults and, if necessary, replaced by new cables. From the setup menu, select ”Auto-calibration”. 1. Clean both cable shoes and short-circuit the long welding cables with a piece of copper, maximum 2 cm between the two cable shoes. Do not use the shorter 2 metre double welding cable. 2. Place the cable shoes on a dry and non-conducting surface. From the setup menu, select ”Auto-calibration”. 3. When the blue line has run across the screen, the auto-calibration is complete. The value should be in the range 9 mΩ to 15 mΩ. 4. NB: By pushing the blue button (history) upon start of auto calibration, a list of previously made auto calibrations can be shown. Never auto-calibrate with the cables or computer in direct sunlight. If the new value differs by more than 1% from the previous value, a tolerance warning will be displayed. Check your system carefully. 41 SETUP MENU Project ID: In order to be able to save several different projects performed with the same welding computer and USB stick, different project numbers can be selected for them. Steel ID: The welding file can be associated with a steel welding number via the setup menu (optional). USB name: Change USB stick name. Pipe owner: The welding file can be linked to the pipe owner. Select pipe owner in the list. If the pipe owner does not appear in the list, please contact isoplus to create the pipe owner. User ID: Enter the user ID every day upon the first start. If you wish to change the user ID during the day, you can change it here. 42 HISTORY Here, all welds stored on a USB key can be shown. Use the arrow keys to select a project and then SELECT (green button) in order to display all welds that have been saved for a project. The column ”Status” shows if a weld is approved as well as any welding faults. 43 EXPLANATION OF CONCEPTS AND ICONS Thermal fuse: Monitors the temperature inside the welding computer. If the icon is green, the welding computer is not too hot. If the icon is yellow, the welding computer is about to become too hot. Welding continues, but a new weld cannot be started before the welding computer has cooled again. If the icon turns red, the welding process is interrupted in order to protect the welding computer from overheating. Icon for future use: USB: It is only possible to weld with a USB stick mounted. The USB stick is necessary for storing welding data. Welding data can be accessed with the Welder Analyzer program from isoplus/download centre for PCs. The USB stick can be numbered in the setup menu with up to 5 digits/letters, for example LB001. If the icon turns red, the USB stick is not functioning, either because it is not mounted or because it is defective. GPRS: When the GPRS is functioning, welding data will be transferred to isocloud automatically. Isocloud is a website where users can access their own welding files. To do so, the software in the welding computer must be updated, and a user ID must be entered every morning. You will get a user ID after having successfully completed a training course at isoplus. (Contact isoplus to become an isocloud user.) If the icon lights red, there is no contact. If there is a modem in the welding computer, welding files will be transmitted when the contact has been re-established. GPS: The computer's position is localised via GPS. If the icon turns red, the computer cannot be localised due to poor satellite conditions. Transient protection: The transient protection protects the computer against voltage spikes. In the event of voltage spikes, the transient protection will break and the icon on the display will turn red. Subsequently, the transient protection must be replaced before it is possible to weld with the computer again. See special instructions for replacing the transient protection. Replacement of the transient protection modules is the only permissible user-serviceable part of the welding computer. Service: The service icon ensures that service will be performed on the welding computer at least once annually. The date for the next planned service can be viewed in the setup menu. If the icon turns yellow, service should be carried out within less than 30 days. If the icon turns red, the date of the next service has been passed and the computer will not be able to document welds before service has been performed. Shut Down: Failure to shut down the welding computer, will cause a shut down warning to be displayed on next boot. Unsafe shutdown of the welding computer can cause damage to the computer. 44 EXPLANATION OF CONCEPTS AND ICONS Welding curves: As a visual aid, a graph is shown during welding on the computer's display. The graph starts at the weldable joint's current temperature and calculates the correct power required. If the computer has not been configured properly - or poorly calibrated - then the computer will show a temperature that is too high or too low in relation to the current temperature in the joint casing. In the worst case, a dimension alarm will occur, and welding will stop. Verification lines: The welding curve must lie between the verification lines during welding. At the start of the welding the curve may cross slightly at 50-60°C, which can be tolerated. In other cases isoplus must be contacted. ALARMS / ERROR TYPES 1. Short circuit: Welding band or welding terminals are short-circuited. Follow these guidelines to avoid short-circuits: • Joint casing must be clean and free of water. • The welding band must be fastened with 5 staples at the top on both sides, with a distance of 4-6 mm between the welding band's terminals. • The terminals must be bent slightly backwards, and out in an angle of 45° away from each other. • The cable shoes of the welding cables must not touch each other, this is avoided by fastening them with tape, after they have been mounted. • The welding computer must be set to the correct dimension and single or double welding. 2. Open circuit: Cables have not been mounted correctly on the weld- ing band or the welding computer or welding band is defective or thermal shut-off activated. 3. Transient protection error: The transient protection is defective and must be re- placed. Contact isoplus and see the instructions for replacing transient protection. 45 ALARMS / ERROR TYPES 4. Dimension: Incorrect dimension entered into the welding com- puter or incorrect entry of single or double welding or the joint casing temperature is over 90 degrees or auto-calibration fault. Troubleshooting – Dimension Fault 1. Have you auto-calibrated today? If not do a Auto-calibrate. 2. Verify dimension. Select the correct dimension from the Setup Menu. 3. Verify single or double settings. 4. Verify that the joint casing is below 90°C. 5. If you are re-welding a joint after a short-circuit or open-circuit fault. Wait for it to cool down. And weld each side separately. 6. Verify that the welder works by placing a copper band freely on the ground and weld until the verification lines and start-temperature is seen on the graph. If this works then the welding joint is damaged or permeanently shorted and cannot be welded. 7. Verify that all 3 phases are present. Check generator. 5. Shut down error: The shut down error warning will be displayed if the computer was not correctly shut-down previously. See the “Shut Down Instructions” on page 2. 6. Service expired: Once there is less than 30 days to the annual service a warning will appear each time the welding com- puter is turned on. Once the service is expired this warning will be shown, on start-up and with every new welding. Once the service is expired, data is still stored on the USB stick but the documentation can- not be printed using the PC programme. 7. Thermal fuse: The welding computer is too hot and needs cooling. Shield the welding computer against sun and other sources of light. When the welding computer has cooled sufficiently, the welding process can start again. 46 47 GEBRUIKSHANDLEIDING ISOPLUS LAS COMPUTER INHOUDSOPGAVE: PAGINA GEBRUIKSHANDLEIDING BELANGRIJKE INFORMATIE ...........................................................48 SNELSTARTGIDS ..............................................................................49 HOOFDMENU ............................................................................... 50-51 LASMENU ...........................................................................................52 INSTELLINGENMENU ................................................................. 53-55 HISTORIE ...........................................................................................56 UITLEG VAN BEGRIPPEN EN PICTOGRAMMEN ..................... 57-58 ALARM / SOORTEN FOUTEN ..................................................... 58-59 48 GEBRUIKSHANDLEIDING De bediening van isoplus-lascomputers is uitsluitend voorbehouden aan personen die door isoplus zijn gecer- tificeerd. De computer dient uitsluitend te worden gebruikt voor het lassen van lasbare verbindingen van isoplus. isoplus kan niet aansprakelijk worden gesteld voor persoonlijk letsel of materiële schade in verband met het gebruik van de computer. Bij problemen met de computer of de bediening kunt u deze handleiding raadplegen of contact opnemen met isoplus op tel. (+31) 76-523 19 60. U kunt deze handleiding downloaden via ons downloadcentrum op www.isoplus.nl/installatie-instructie/ BELANGRIJKE INFORMATIE Om te kunnen lassen moet een USB-stick zijn geplaatst. De lascomputer moet zijn aangesloten op netspanning of een asynchroon aggregaat met een uitgangsspanning van: isoWelder: · Voeding: 400V AC min. 16 A · Generator: 400V AC met een max. afwijking van ± 15% met een uitvoer van miniaat 9 KVA. isoCompact: · Voeding: 230V AC min. 13 A · Generator: 230 V met elektronische spanningsregelaar (AVR: Automatische spanningsregelaar) en een uitvoer van minimaal 4,0 KWA. De bedrijfstemperatuur van de lascomputer heeft een bereik van 0 °C tot 60 °C en het opslagbereik is -10 °C tot 85 °C. De luchtvochtigheid mag in geen enkel geval hoger zijn dan 80%, niet-condenserend. Stel de computer nooit rechtstreeks bloot aan regen of sneeuw. Laskabels mogen tijdens het transport niet zijn aangesloten op de computer. Reinig de kabelschoenen na gebruik. Houd de computer schoon. PROBEER DE LASCOMPUTER IN GEEN GEVAL ZELF TE REPAREREN ZONDER VOORAFGAANDE TOESTEMMING VAN DE TECHNISCHE DIENST VAN ISOPLUS. DRUK ALS ER TIJDENS HET LASSEN IETS MISGAAT OP STOP (RODE KNOP). 49 SNELSTARTGIDS Sluit de lascomputer aan op een asynchroon aggregaat of het elektriciteitsnet. Zet de lascomputer aan; de schakelaar vindt u aan de achterzijde van de computer. Voer elke dag bij de eerste start de UID (gebruikers-ID van de installateur, 4 cijfers) in en de automatische kali- bratie wordt uitgevoerd. Druk op SELECTEER (groene knop). Druk op INSTELLING (blauwe knop). Druk op VOLGENDE (blauwe knop) om naar pagina 2 te gaan. Druk op SELECTEER (groene knop) om automatische kalibratie uit te voeren. Ga met de pijltjestoetsen (de knoppen rechts van het computerscherm) naar beneden en stel de dimensie en vervolgens het lastype in. Druk op TERUG (rode knop) en vervolgens op LASSEN (groene knop) om te beginnen met lassen. Het lassen kan nu worden gestart. Uitschakelen: Na afloop van het lassen moet de lascomputer veilig worden uitgeschakeld. Druk op HOME (gele knop) en gebruik vervolgens de pijltjestoetsen om het pictogram ‘Sluit de computer veilig af’ te selecteren. Schakel de lascomputer daarna uit via de aan/uit-knop aan de achterzijde. 50 HOOFDMENU Tips en trucs: met de gele knop keert u altijd terug naar het hoofdmenu. Instellingen. Opgeslagen las-sessies op USB-stick weergeven. Handleidingen en snelstartgids. Sluit de computer veilig af. Zie de snelstartgids. Voor toekomstig gebruik. Taal selecteren of tijd wijzigen. 51 HOOFDMENU Groen lampje: Het lassen kan worden uitgevoerd Geel lampje: Het lassen kan niet worden gestart. Het huidige lassen gaat door Rood lampje: Het lassen wordt onderbroken om de lascomputer te beschermen Voor toekomstig gebruik Groen lampje: USB-stick aangesloten Rood lampje: USB-stick niet geplaatst of defect Groen lampje: GPRS werkt en verstuurt lasgegevens Rood lampje: GPRS heeft geen serververbinding Groen lampje: GPS is actief Rood lampje: GPS wacht op locatie Groen lampje: Overspanningsbeveiliging functioneert correct Rood lampje: Overspanningsbeveiliging is defect Groen lampje: Onderhoudsstatus voldoet aan normen Geel lampje: Minder dan 30 dagen tot onderhoud Rood lampje: Onderhoud van lascomputer is vereist HOME (gele knop): gebruik deze knop om terug te keren naar het hoofdmenu Rode knop - groene knop - blauwe knop: functieknoppen afhankelijk van menuselectie Computer-ID, UID, softwareversie, huidige datum en tijd, naam van USB. 52 LASMENU Druk op LASSEN (groene knop) om een nieuwe las-sessie te starten met de instellingen weergegeven onder ‘Instelling’ rechts op het scherm. De dimensie en het lastype (enkel of dubbel) kan worden gewijzigd door op INSTELLING (blauwe knop) te drukken. Instellingen voor deze las-sessie. “Actuele gegevens": De huidige lastemperatuur [tussen haakjes de startemperatuur] wordt tijdens het lasproces voltooid, resterende lastijd en “Gezondheid” geven aan of de temperatuurcurve binnen de gestelde limieten ligt. De indicator “Klaar” of “Lassen” geeft aan of het lasapparaat momenteel inactief of actief is. Raak tijdens het lassen de kabels niet aan. 53 INSTELLINGENMENU Hier worden de lasparameters ingesteld. Gebruik de pijltjestoetsen om waarden te selecteren en wijzigen. Type lasverbinding (7 typen): Standaard lasnaad (enkelzijdig): Selecteer dit type om slechts één uiteinde van een standaard lasnaadmof of de tak van een getakte verbinding (PE-HD-behuizing) te lassen. Ø Standaard lasnaad (dubbelzijdig): Selecteer dit type om beide uiteinden van een standaard lasnaadmof gelijktijdig of het leidinggedeelte van een gesloten lasbare uitgestoken tak (PE-HD-behuizing) gelijktijdig te lassen. Dubbel lassen is mogelijk bij dimensies tot Ø 710. Ø Flex Enkel: Selecteer dit type om slechts één uiteinde van een lasnaadmof in een flexibele buis (PE-LLD-behuizing) te lassen. Flex enkel-lassen is mogelijk bij dimensies van Ø 90 tot Ø 180. Flex Dubble: Selecteer dit type om beide uiteinden van een lasnaadmof of de omtrek van het buisgedeelte van een gesloten lasbare uitgestoken tak in een flexibele buis (PE-LLD-behuizing) gelijktijdig te lassen. Flex dubbel-lassen is mogelijk bij dimensies van Ø 90 tot Ø 180. Ø Lasnaad - open: Selecteer dit type om een open lasnaadmof te lassen of voer het buisgedeelte van een open lasbare tak uit. L Ø Saddle Branch NL 390 X 460: Selecteer dit type om een aftaklaszadel met dimensie 390 x 460 (PE-HD-behuizing) te lassen. Mogelijke dimensies van hoofdleiding: Ø 125 tot Ø 1200. L Ø Saddle Branch ISO 700 X 700: Selecteer dit type om een aftaklaszadel met dimensie 700 x 700 (PE-HD-behuizing) te lassen. Mogelijke dimensies van hoofdleiding: Ø 225 tot Ø 1200. Afmeting: Kies de omtrek van de buis: isowelder isowelder compact Ø90 - Ø1200 Ø90 - Ø315 Ø Ø 54 INSTELLINGENMENU Automatische kalibratie: Om te zorgen dat de weerstand in de laskabels correct is afgestemd op de lascomputer, is automatische kalibratie van de computer noodzakelijk. Automatische kalibratie wordt dagelijks gedaan. Indien de wijziging sinds de laatste kalibratie groter is dan 1%, dan zal er een waarschuwing op het scherm getoond worden. De kabels worden op zichtbare fouten gecontroleerd en, indien noodzakelijk, vervangen door nieuwe kabels. Kies in het instellingenmenu de optie “Automatische kalibratie”. 1. Reinig beide kabelschoenen en sluit de lange laskabels kort met een stuk koper van maximaal 2 cm tussen de twee kabelschoenen. Gebruik niet de kortere dubbele laskabel van 2 meter. 2. Plaats de kabelschoenen op een droog, niet-geleidend oppervlak. Kies in het instellingenmenu de optie “Automatische kalibratie”. 3. Zodra de blauwe lijn de andere kant van het scherm heeft bereikt, is automatische kalibratie voltooid. De waarde moet tussen de 9 mΩ en 15 mΩ liggen. NB: Door op de blauwe knop (geschiedenis) te drukken bij het starten van de automatische kalibratie, kan een lijst met eerder uitgevoerde automatische kalibraties worden getoond. Voer nooit automatische kalibratie uit wanneer kabels of computer bloot- staan aan direct zonlicht. Als de nieuwe waarde meer dan 1% afwijkt van de oude waarde, wordt een tolerantiewaarschuwing weergegeven. Controleer uw systeem zorgvuldig. 55 INSTELLINGENMENU Project-ID: Om meerdere projecten uitgevoerd met dezelfde lascomputer en USB-stick te kunnen opslaan, is het mogelijk verschillende projectnummers te selecteren. Staal-ID: Het lasbestand kan worden gekoppeld aan een staallasnummer via het instellingenmenu (optioneel). USB-naam: Naam van USB-stick wijzigen. Netbeheerder: Het lasbestand kan worden gekoppeld aan de netbeheerder. Selecteer de netbeheerder in de lijst. Als de netbeheerder niet in de lijst voorkomt, neem dan contact op met isoplus om de netbeheerder aan te maken. Gebruikers-ID: Voer elke dag bij de eerste start het gebruikers-ID in. Als u het gebruikers-ID in de loop van de dag wilt wijzigen, kunt u dat hier doen. 56 HISTORIE Hier kunnen alle lasnaden op een USB-toestel getoond worden. Gebruik de pijltjestoetsen om een project te selecteren en druk vervolgens op SELECTEER (groene knop) om alle voor een project opgeslagen las-sessies weer te geven. De kolom “Status” geeft aan of een lasnaad is goedgekeurd, als ook mogelijke fouten tijdens het lassen. 57 UITLEG VAN BEGRIPPEN EN PICTOGRAMMEN Thermale zekering: Controleert de temperatuur in de lascomputer.. Als het pictogram groen is, dan is de lascomputer niet te heet. Als het pictogram geel is, dan is de lascomputer bijna te heet. Als het lassen doorgaat, dan kan er niet met een nieuwe lasnaad begonnen worden voordat de lascomputer opnieuw afgekoeld is. Als het pictogram rood is, dan wordt het lasproces onderbroken om de lascomputer te beschermen tegen oververhitting. Pictogram voor toekomstig gebruik: USB: Lassen is alleen mogelijk met een aangesloten USB-stick. De USB-stick is noodzakelijk voor het op- slaan van lasgegevens. De lasgegevens zijn toegankelijk met het programma Welder Analyzer van iso- plus/downloadcentrum voor pc’s. De USB-stick kan in het instellingenmenu worden genummerd met een code van maximaal 5 cijfers/letters, bijvoorbeeld LB001. Een rood pictogram geeft aan dat de USB-stick niet functioneert omdat deze niet is aangesloten of defect is. GPRS: Als GPRS werkt, worden lasgegevens automatisch verstuurd naar isocloud. Isocloud is een website waar gebruikers toegang hebben tot hun eigen lasbestanden. Hiervoor moet de software in de las- computer worden bijgewerkt en moet elke ochtend een gebruikers-ID worden ingevoerd. Je krijgt een gebruikers-ID nadat je met succes een training bij isoplus hebt afgerond. (Neem contact op met isoplus om isocloud-gebruiker te worden.) Als het pictogram rood oplicht, is er geen contact. Als er een modem in de lascomputer aanwezig is, worden lasbestanden verzonden zodra het contact is hersteld. GPS: De positie van de computer wordt bepaald via GPS. Een rood pictogram geeft aan dat de positie van de computer niet kan worden vastgesteld vanwege slechte satellietomstandigheden. Overspanningsbeveiliging: De overspanningsbeveiliging beschermt de computer tegen spanningspieken. Mochten er spanning- spieken optreden, dan breekt de overspanningsbeveiliging en wordt het pictogram op de display rood. De overspanningsbeveiliging moet vervolgens worden vervangen om weer met de computer te kunnen lassen. Zie de speciale instructies voor het vervangen van de overspanningsbeveiliging. Het vervangen van overspanningsmodules is het enige onderhoud aan de lascomputer dat door de gebruiker mag worden uitgevoerd. Onderhoud: Het onderhoudspictogram zorgt ervoor dat onderhoud aan de lascomputer minimaal eenmaal per jaar plaatsvindt. Zie voor de datum van eerstvolgend onderhoud het instellingenmenu. Een geel pictogram geeft aan dat onderhoud binnen 30 dagen dient plaats te vinden. Een rood pictogram geeft aan dat de datum van eerstvolgend onderhoud is verstreken. Totdat onder- houd heeft plaatsgevonden, kan de computer geen las-sessies documenteren. Afsluiten: Het niet correct afsluiten van de lascomputer leidt tot een afsluitwaarschuwing wanneer deze opnieuw wordt opgestart. De lascomputer kan door onveilig afsluiten beschadigd raken. 58 UITLEG VAN BEGRIPPEN EN PICTOGRAMMEN Lasgrafik: Ter visualisatie wordt tijdens het lassen op het computerscherm een grafiek weergegeven. De grafiek start bij de huidige temperatuur van de lasbare verbinding en berekent het correcte vereiste vermogen. Als de computer niet goed is geconfigureerd – of slecht gekalibreerd – geeft de computer een temperatuur weer die te hoog of te laag is ten opzichte van de huidige temperatuur in de mof. In het ergste geval gaat er een dimensiealarm af en wordt het lassen gestaakt. Verificatielijnen: De lascurve moet zich tijdens het lassen tussen de verificatielijnen bevinden. Aan het begin van de lassessie kan de curve iets te hoog liggen op 50-60 °C. Dit kan worden getolereerd. In andere gevallen dient contact te worden opgenomen met isoplus. ALARMEN / SOORTEN FOUTEN 1. Kortsluiting: Er is sprake van kortsluiting van lasband of lasklemmen. Volg deze richtlijnen om kortsluiting te voorkomen: • De mof moet schoon zijn en mag geen water bevatten. • De lasband moet zijn bevestigd met 5 nietjes aan de bovenkant aan weerszijden, met een afstand van 4-6 mm tussen de klemmen van de lasband. • De klemmen moeten licht naar achteren worden gebogen, en naar buiten in een hoek van 45° ten opzichte van elkaar. • De kabelschoenen van de laskabels mogen elkaar niet raken. Vermijd dit door ze na montage met tape vast te zetten. • De lascomputer moet zijn ingesteld op de juiste dimensie en op enkel- of dubbellassen. 2. Open circuit – geen verbinding: Kabels zijn niet juist gemonteerd op de lasband of de lascomputer of lasband is defect of thermische uitschakeling is geactiveerd. 3. Overspanningsbeveiligingsfout: De overspanningsbeveiliging is defect en moet worden vervangen. Neem contact op met isoplus. en zie de instructies voor het vervangen van de overs- panningsbeveiliging. 59 ALARMEN / SOORTEN FOUTEN 4. Dimensie: Onjuiste dimensie ingevoerd in lascomputer of on- juiste invoer enkel of dubbel lassen of temperatuur van de mof boven 90 graden of auto-kalibratiefout. Probleemoplossing - dimensiefout 1. Hebt u vandaag automatisch gekalibreerd? Automatisch kalibreren. 2. Controleer de dimensie. Selecteer de juiste dimensie in het instellingenmenu. 3. Controleer de instelling enkel of dubbel. 4. Controleer dat de temperatuur van de mof lager is dan 90°C. 5. Bij het opnieuw lassen van een verbinding na kortsluiting of openkringfout. Wacht totdat deze is afgekoeld. En las elke zijde afzonderlijk. 6. Controleer of de lascomputer werkt door een stuk koperband op de grond te plaatsen en te lassen totdat de verificatielijnen en starttemperatuur in de grafiek worden weergegeven. Als dit werkt, is de lasverbinding beschadigd of permanent kortgesloten en is lassen niet mogelijk. 7. Controleer dat alle 3 fasen aanwezig zijn. Controleer de generator. 5. Afsluitfout: De afsluitfoutwaarschuwing wordt weergegeven als de computer eerder niet correct is afgesloten. Zie de ‘Afsluitinstructies’ op pagina 2. 6. Onderhoudstermijn is verlopen: Zodra jaarlijks onderhoud binnen 30 dagen dient plaats te vinden, verschijnt er een waarschuwing elke keer dat de lascomputer wordt opgestart. Nadat de onderhoudstermijn is verstreken, wordt deze waar- schuwing weergegeven bij het opstarten en bij elke nieuwe lassessie. Nadat de onderhoudstermijn is ver- streken, worden er nog wel gegevens opgeslagen op de USB-stick, maar kan documentatie niet worden afgedrukt met behulp van het pc-programma. 7. Thermale zekering: De lascomputer is te heet en moet afgekoeld worden. Bescherm de lascomputer tegen de zon en andere lichtbronnen. Het lasproces kan opnieuw beginnen zodra de lascomputer afdoende afgekoeld is. 60 01 .0 9. 20 23 isoplus Fjernvarmeteknik A/S Korsholm Alle 20 5500 Middelfart Denmark Tel.: +45 64 41 61 09 e-mail: iso@isoplus.dk isoplus Fjernvarmeteknik A/S Korsholm Alle 20 5500 Middelfart Denmark Tel.: +45 64 41 61 09 e-mail: iso@isoplus.dk isoplus Piping Systems Ltd. Plumtree Industrial Estate Plumtree Road Doncaster – DN11 8EW United Kingdom Tel.: +44 1302 276976 e-mail: sales@isoplus.co.uk

Rautool H1 1 4 7 2 5 8 3 6 9 isoplus · Korsholm Alle 20 · DK-5500 Middelfart Tel.: +45 64 41 61 09 · Fax: +45 64 41 61 59 · E-mail: iso@isoplus.dk · www.isoplus.dk Rautool H1 13 14 15 10 11 12 isoplus · Korsholm Alle 20 · DK-5500 Middelfart Tel.: +45 64 41 61 09 · Fax: +45 64 41 61 59 · E-mail: iso@isoplus.dk · www.isoplus.dk

isoplus Fjernvarmeteknik A/S · Korsholm Alle 20 · DK-5500 Middelfart · Tel: +45 64 41 61 09 · Fax: +45 64 41 61 59 ·iso@isoplus.dk · www.isoplus.dk Tool 2. Remove long pin, pull out short pins up to the stop. 3. Remove expander set. 4. Push on the long clam- ping jaw first and then the short jaw and insert long pins completely. 1. To exchange expander heads, remove fixing nut, position expander head correctly, screw fixing nut on. 1. Cut pipe to desired length. 2. Slide the compression sleeve onto the pipe ma- king sure the inside taper faces the pipe end. 4. Insert fitting into the pipe. After a short time the fitting sits tight in the pipe (memory effect). 3. Expand pipe and re- peat after turning the pipe through 30°. The com- pression sleeve must not be within the expanding area. 5. Insert joint fully into pipe fitting clamp. Be careful not to cant. 6. Clamp compression sleeve onto fitting by depressing the pressure switch. Expander head 40-110 mm, 6 and 10 bar Clamping jaws 40-110 mm 2 short pins 2 long pins Pipe cutter Cylinder with handle and hydraulic hose Foot pump TOOL CONVERSION COMPRESSION SLEEVE JOINTING PROCEDURE

User instructions Isocyanate A mixed with polyol mixture B Occupational hygiene information Restrictions on use: May not be used in enclosed spaces without mechanical ventilation or the use of fresh- air respirators. Precautions for use of component A+B: All work must be arranged to avoid skin contact and the inhalation of fumes. Use suit- able work clothing, gloves and goggles. Mixtures of component A+B must be poured into suitable casting moulds, as the pressure generated could cause under-dimensioned formwork to burst. In case of welding, burning and grinding: The dry foam contains nitrogen compounds. Smoke, fumes and grinding dust must not be inhaled. In case of accident, First Aid: If fumes have been inhaled, bring the patient to rest in fresh air immediately, in a position comfortable for breathing. If the eyes have been splashed, flush immediately with running water for at least 15 minutes. Contaminated clothing should be removed at once and contaminated skin washed with soap and water or cleansing cream. If swallowed: DO NOT induce the patient to vomit, medical advice is required. SEEK MEDICAL ATTENTION and take this user instruction with you. In case of fire: Extinguish with powder, foam or carbon dioxide. AVOID INHALATION OF SMOKE GASES. Flush burnt skin immediately with plentiful cold water, and CONTINUE flushing and cool- ing until the doctor takes over treatment. The risks from inhalation of isocyanate fumes are increased with rising temperatures. The product should therefore be removed from the area in the case of fire. NB! Isocyanate reacts powerfully with water. In case of spillage: ELIMINATE ALL RISK OF IGNITION. AVOID INHALATION OF FUMES. Soak up with sand or similar and treat as CHEMICAL WASTE. Spilled product, contaminated cloths etc. must be stored in a special container. Other: The provisions of Danish Working Environment Authority (WEA) Guideline 9.3.3. november 2019 must be followed. See also https://at.dk/. NB! May only be used by persons over 18 years who have undergone the special training approved by WEA for work with polyurethane and epoxy products. FOAM LIQUID A - Isocyanate Brown, opaque liquid in the bag part covered 100% with aluminium film Fire: Extinguish with powder, sand or water mist. Call the fire brigade. Harmful to health: Mandatory statement of contents: CAS-nr.: 9016-87-9 Indeholder: Diphenylmethan-diisocyanat, isomere og homologe Risk management and safety measures: H315 Causes skin irritation. H317 May cause an allergic skin reaction. H319 Causes serious eye irritation. H332 Harmful if inhaled. H334 May cause allergy or asthma symptoms or breathing difficulties if inhaled. H335 May cause respiratory irritation. H351 Suspected of causing cancer. H373 May cause damage to organs through prolonged or repeated exposure if inhaled. P260 Do not breathe dust/ fume/ gas/ mist/ vapours/ spray. P280 Wear protective gloves/ eye protection/ face protection. P284 In case of inadequate ventilation wear respiratory protection. P302 + P352 IF ON SKIN: Wash with plenty of soap and water. P304 + P340 IF INHALED: Remove victim to fresh air and keep at rest in a position com- fortable for breathing. P305 + P351 + P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing. P308 + P313 IF exposed or concerned: Get medical advice/ attention. P403 + P233 Store in a well-ventilated place. Keep container tightly closed EUH204: Contains isocyanates. May produce an allergic reaction. The safety provisions of WEA Order No. 1793 of 18 December 2015 Appendix III must be followed. See also https://at.dk/. FOAM LIQUID B - Polyol mixture Yellowish, clear liquid located in the side of the bag with transparent window. Fire: Carbon dioxide (CO2), Foam, extinguishing powder, in cases of larger fires, water spray should be used. Unsuitable extinguishing media: High volume water jet Locally irritating: Mandatory statement of contents: Polyol mixture. UFI: 7A67-M8MR-300Q-N5F0 Risk management and safety measures: H226 Flammable liquid and vapour. H301 Toxic if swallowed. H302 Harmful if swallowed H311 Toxic in contact with skin. H314 Causes severe skin burns and eye damage. H315 Causes skin irritation. H319 Causes serious eye irritation. H331 Toxic if inhaled. H411 Toxic to aquatic life with long lasting effects. P264 Wash skin thoroughly after handling. P270 Do not eat, drink or smoke when using this product. P280 Wear eye protection/ face protection/ protective gloves. P301 + P312 IF SWALLOWED: Call a POISON CENTER or doctor/physician if you eel unwell. P330 Rinse mouth P332 + P313 IF SKIN IRRITATION OCCURS: Get medical advice/ attention. P337 + P313 IF EYE IRRITATION PERSISTS: Get medical advice/ attention. P362 + P364 Take off contaminated clothing and wash it before reuse. The safety provisions of WEA Order No. 1793 of 18 December 2015 Appendix III must be followed. See also https://at.dk/. These supplier's user instructions fulfil Danish environmental and safety require- ments and installation regulations. The safety datasheet for foam liquid can be requested from isoplus on Tel. +45 64 41 61 09 or is available on our website www.isoplus.dk or scan the QR code. IMPORTANT: Joint foam must be stored for as long as possible in the insulated boxes that they are delivered in, and must never be placed in direct sunlight. The storage temperature for joint foam must be between +15 °C and +25 °C. If joint foam is exposed to higher or lower temperatures during transport, joint foam must be stored at the correct temperature immediately after unloading. When stored correctly, the shelf life is 1 year from the production date (the production date is specified on each individual bag). Do not store in staff rooms. When foaming joints, the temperature of the foam components must be min. 20 °C and max. 25 °C. The proper temperature of the foam components during foaming is an extremely important prerequisite for the foam components to be able to be sufficiently mixed together, as well as being important to the chemical process. The table shows temperature changes for the foam components of polyol mixture and isocyanate after they have been removed from storage with a temperature of 20 °C and placed in the insulating box at outdoor temperatures of 0 °C and 30 °C. Foaming should only occur at a pipe temperature of min. 5 °C and max. 50 °C. For foaming of joints the foam components must be thoroughly mixed together, until the mixture has attained a uniform brown colour without dark spots. The mixing process must be intense, since the foam components will begin to react upon contact. The process thus is time-limited. The correct mixing process is crucial to the final quality of the foam. Se https://www.isoplus.co.uk/joint-foam/ for information about dosage of foam for the individual joint components or scan the QR code. 10 8 6 4 2 0 14 16 18 20 22 24 0° C 30° C Temperature / °C Ti m e / h ou rs Temperature change after removing joint foam from storage, in insulating box. item no.: 01.04.2023 DANGER Liquid B:Liquid A:Liquid A: CAS-nr.: 9016-87-9 Contains: Diphenylmethane diisocyanates, isomeres and homologues UFI: 7A67-M8MR-300Q-N5F0 isoplus Piping Systems Korsholm Alle 20 · DK-5500 Middelfart Tel.: +45 64 41 61 09 · Fax: +45 64 41 61 59 E-mail: iso@isoplus.dk · www.isoplus.dk

Safety data sheet Page: 1/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal SECTION 1: Identification of the substance/mixture and of the company/undertaking 1.1. Product identifier IsoPMDI 92140 Chemical name: Isocyanic acid, polymethylenepolyphenylene ester (P-MDI) CAS Number: 9016-87-9 1.2. Relevant identified uses of the substance or mixture and uses advised against Relevant identified uses: Chemical Uses advised against: Consumer spray applications, Consumer applications requiring temperartures above 40°C, Professional cleaning applications with aprotic polar solvents (meeting the IUPAC definition) Recommended use: polyurethane component, Use as an intermediate, Use as Monomer, Formulation & (re)packing of substances and mixtures, Use in Coatings, Use in Adhesives, Use in Sealants, Use in other Composite Materials, Use in/as Composite Material based on wood, mineral and natural fibres, Use in Foundries, Use in/as Rigid Foam 1.3. Details of the supplier of the safety data sheet Company: BASF Polyurethanes GmbH Postfach 1140 49440 Lemfoerde, GERMANY Telephone: +49 5443 12-2121 E-mail address: Product-Safety-Polyurethanes@basf.com 1.4. Emergency telephone number International emergency number: Telephone: +49 180 2273-112 Page: 2/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal SECTION 2: Hazards Identification 2.1. Classification of the substance or mixture According to Regulation (EC) No 1272/2008 [CLP] Acute Tox. 4 (Inhalation - mist) H332 Harmful if inhaled. Eye Dam./Irrit. 2 H319 Causes serious eye irritation. Skin Corr./Irrit. 2 H315 Causes skin irritation. STOT SE 3 H335 May cause respiratory irritation. Skin Sens. 1 H317 May cause an allergic skin reaction. Resp. Sens. 1 H334 May cause allergy or asthma symptoms or breathing difficulties if inhaled. Carc. 2 H351 Suspected of causing cancer. STOT RE 2 H373 May cause damage to organs through prolonged or repeated inhalation exposure. For the classifications not written out in full in this section the full text can be found in section 16. 2.2. Label elements According to Regulation (EC) No 1272/2008 [CLP] Pictogram: Signal Word: Danger Hazard Statement: H315 Causes skin irritation. H317 May cause an allergic skin reaction. H319 Causes serious eye irritation. H332 Harmful if inhaled. H334 May cause allergy or asthma symptoms or breathing difficulties if inhaled. H335 May cause respiratory irritation. H351 Suspected of causing cancer. H373 May cause damage to organs (Respiratory system) through prolonged or repeated exposure (inhalation). Precautionary Statements (Prevention): P280 Wear protective gloves, protective clothing and eye protection or face protection. P284 In case of inadequate ventilation wear respiratory protection. Precautionary Statements (Response): P302 + P352 IF ON SKIN: Wash with plenty of soap and water. Page: 3/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal P305 + P351 + P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing. Precautionary Statements (Storage): P403 + P233 Store in a well-ventilated place. Keep container tightly closed. Precautionary Statements (Disposal): P501 Dispose of contents and container to hazardous or special waste collection point. Labeling of special preparations (GHS): As from 24 August 2023 adequate training is required before industrial or professional use. EUH204: Contains isocyanates. May produce an allergic reaction. Hazard determining component(s) for labelling: Isocyanic acid, polymethylenepolyphenylene ester (P-MDI) 2.3. Other hazards According to Regulation (EC) No 1272/2008 [CLP] See section 12 - Results of PBT and vPvB assessment. Product does not contain a substance above legal limits included in the list established in accordance with Article 59(1) of Regulation (EC) No 1907/2006 for having endocrine disrupting properties or is identified to have endocrine disrupting properties in accordance with the criteria set out in Commission Delegated Regulation (EU) 2017/2100 or Commission Regulation (EU) 2018/605. Avoid any contact with the substance in case of known allergy to isocyanates, skin complaints, hypersensitivity reactions, chronic respiratory disease, asthmatic attacks or bronchial attacks SECTION 3: Composition/Information on Ingredients 3.1. Substances Chemical nature Isocyanic acid, polymethylenepolyphenylene ester (P-MDI) Content (W/W): 100 % CAS Number: 9016-87-9 Acute Tox. 4 (Inhalation - mist) Eye Dam./Irrit. 2 Skin Corr./Irrit. 2 STOT SE 3 (irr. to respiratory syst.) Skin Sens. 1 Resp. Sens. 1 Carc. 2 STOT RE (Respiratory system) 2 H315, H317, H319, H332, H334, H335, H351, H373 EUH204 Page: 4/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal For the classifications not written out in full in this section, including the hazard classes and the hazard statements, the full text is listed in section 16. 3.2. Mixtures Not applicable SECTION 4: First-Aid Measures 4.1. Description of first aid measures First aid personnel should pay attention to their own safety. If the patient is likely to become unconscious, place and transport in stable sideways position (recovery position). Immediately remove contaminated clothing. If inhaled: Keep patient calm, remove to fresh air, seek medical attention. On skin contact: Immediately wash thoroughly with soap and water, seek medical attention. On contact with eyes: Wash affected eyes for at least 15 minutes under running water with eyelids held open, consult an eye specialist. On ingestion: Immediately rinse mouth and then drink 200-300 ml of water, seek medical attention. 4.2. Most important symptoms and effects, both acute and delayed Symptoms: Information, i.e. additional information on symptoms and effects may be included in the GHS labeling phrases available in Section 2 and in the Toxicological assessments available in Section 11. Hazards: Symptoms can appear later. Information on: 4,4'-methylenediphenyl diisocyanate Hazards: Respiratory sensitization may result in allergic (asthma-like) signs in the lower respiratory tract including wheezing, shortness of breath and difficulty breathing, the onset of which may be delayed. Repeated inhalation of high concentrations may cause lung damage, including reduced lung function, which may be permanent. Substances eliciting lower respiratory tract irritation may worsen the asthma-like reactions that may be produced by product exposures. ---------------------------------- Page: 5/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal 4.3. Indication of any immediate medical attention and special treatment needed Treatment: Treat according to symptoms (decontamination, vital functions), no known specific antidote, administer corticosteroid dose aerosol to prevent pulmonary odema. SECTION 5: Fire-Fighting Measures 5.1. Extinguishing media Suitable extinguishing media: dry powder, carbon dioxide, water spray, foam Unsuitable extinguishing media for safety reasons: water jet 5.2. Special hazards arising from the substance or mixture Endangering substances: Carbon dioxide, carbon monoxide, hydrogen cyanide, nitrogen oxides, isocyanate Advice: The substances/groups of substances mentioned can be released in case of fire. Evolution of fumes/fog. 5.3. Advice for fire-fighters Special protective equipment: Wear self-contained breathing apparatus and chemical-protective clothing. Further information: Keep containers cool by spraying with water if exposed to fire. Dispose of fire debris and contaminated extinguishing water in accordance with official regulations. SECTION 6: Accidental Release Measures High risk of slipping due to leakage/spillage of product. 6.1. Personal precautions, protective equipment and emergency procedures Use personal protective clothing. Information regarding personal protective measures, see section 8. Ensure adequate ventilation. Use breathing apparatus if exposed to vapours/dust/aerosol. 6.2. Environmental precautions Do not empty into drains. Do not discharge into the subsoil/soil. 6.3. Methods and material for containment and cleaning up For large amounts: Pump off product. For residues: Pick up with inert absorbent material (e.g. sand, earth etc.). Page: 6/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal Neutralize with a solution of 5 - 10 % Sodium carbonate, 0,2 - 2 % detergents and 90 - 95 % water. Dispose of absorbed material in accordance with regulations. 6.4. Reference to other sections Information regarding exposure controls/personal protection and disposal considerations can be found in section 8 and 13. SECTION 7: Handling and Storage 7.1. Precautions for safe handling Provide suitable exhaust ventilation at the processing machines. Ensure thorough ventilation of stores and work areas. Avoid aerosol formation. When handling heated product, vapours of the product should be ventilated, and respiratory protection used. Wear respiratory protection when spraying. Danger of bursting when sealed gastight. Protect against moisture. Clean up contamination as soon as they occur. Provide basic employee training to prevent/minimize exposures. Products freshly manufactured from isocyanates can contain incompletely reacted isocyanates and other dangerous substances, e.g. primary aromatic amines. Industrial cleaning with aprotic polar solvents (meeting the IUPAC definition) may lead to formation of hazardous primary aromatic amine (> 0,1%). See Section 11. Protection against fire and explosion: No special precautions necessary. 7.2. Conditions for safe storage, including any incompatibilities Keep away from water. Segregate from foods and animal feeds. Segregate from acids and bases. Suitable materials for containers: Carbon steel (Iron), High density polyethylene (HDPE), Low density polyethylene (LDPE), tinned carbon steel (Tinplate), Stainless steel 1.4301 (V2) Unsuitable materials for containers: Paper/Fibreboard Storage stability: Protect against moisture. If moisture enters isocyanate containers, CO2 forms and pressure builds up. 7.3. Specific end use(s) For the relevant identified use(s) listed in Section 1 the advice mentioned in this section 7 is to be observed. SECTION 8: Exposure Controls/Personal Protection 8.1. Control parameters Components with occupational exposure limits Page: 7/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal 101-68-8: 4,4'-methylenediphenyl diisocyanate PNEC No PNEC value available. DNEL No DNEL value available. 8.2. Exposure controls Appropriate engineering controls It is recommended to control the adherence of the DNEL/DMEL-values by measurements. Ensure an efficient ventilation of the working place (at least 3 air changes per hour). Personal protective equipment Respiratory protection: Respiratory protection in case of vapour/aerosol release. (Combination filter EN 14387 A-P2) Hand protection: Chemical resistant protective gloves (EN ISO 374-1) Suitable materials also with prolonged, direct contact (Recommended: Protective index 6, corresponding > 480 minutes of permeation time according to EN ISO 374-1): butyl rubber (butyl) - 0.7 mm coating thickness nitrile rubber (NBR) - 0.4 mm coating thickness chloroprene rubber (CR) - 0.5 mm coating thickness Unsuitable materials polyvinylchloride (PVC) - 0.7 mm coating thickness Polyethylene-Laminate (PE laminate) - ca. 0.1 mm coating thickness Suitable materials that provide sufficient protection for industrial cleaning with aprotic polar solvents (meeting the IUPAC definition): butyl rubber (butyl) - 0.7 mm coating thickness nitrile rubber (NBR) - 0.4 mm coating thickness chloroprene rubber (CR) - 0.5 mm coating thickness Eye protection: Safety glasses with side-shields (frame goggles) (e.g. EN 166) Body protection: Body protection must be chosen depending on activity and possible exposure, e.g. apron, protecting boots, chemical-protection suit (according to EN 14605 in case of splashes or EN ISO 13982 in case of dust). General safety and hygiene measures Do not breathe vapour/spray. With products freshly manufactured from isocyanates body protection and chemical resistant protective gloves is recommended. Wearing of closed work clothing is Page: 8/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal required additionally to the stated personal protection equipment. No eating, drinking, smoking or tobacco use at the place of work. Take off immediately all contaminated clothing. Hands and/or face should be washed before breaks and at the end of the shift. At the end of the shift the skin should be cleaned and skin-care agents applied. Environmental exposure controls For information regarding environmental exposure controls, see Section 6. SECTION 9: Physical and Chemical Properties 9.1. Information on basic physical and chemical properties State of matter: liquid Form: liquid Colour: brown Odour: earthy, musty Odour threshold: not applicable Freezing point: < 10 °C Boiling point: 330 °C (1,013 mbar) Flammability: not flammable (derived from flash point) Lower explosion limit: For liquids not relevant for classification and labelling., The lower explosion point may be 5 - 15 °C below the flash point. Upper explosion limit: For liquids not relevant for classification and labelling. Flash point: 204 °C Auto-ignition temperature: > 600 °C Thermal decomposition: > 230 °C SADT: Not a substance liable to self-decomposition according to UN transport regulations, class 4.1. pH value: not applicable Viscosity, kinematic: not determined Viscosity, dynamic: 170 - 250 mPa.s (25 °C) (DIN 53018) Solubility in water: Hydrolyzes to form water-insoluble compounds. Partitioning coefficient n-octanol/water (log Kow): not applicable Vapour pressure: < 0.01 Pa (25 °C) Page: 9/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal Relative density: approx. 1.22 (20 °C) Density: 1.24 g/cm3 (15 °C) 1.23 g/cm3 (20 °C) 1.21 g/cm3 (50 °C) Relative vapour density (air): 8.5 (20 °C) 9.2. Other information Information with regard to physical hazard classes Oxidizing properties Fire promoting properties: not fire-propagating Self-heating substances and mixtures Self heating ability: It is not a substance capable of spontaneous heating according to UN transport regulations class 4.2. Corrosion to metals No corrosive effect on metal. Other safety characteristics Radioactivity: not radioactive for transport purposes Miscibility with water: Reacts with water. Other Information: If necessary, information on other physical and chemical parameters is indicated in this section. SAPT-Temperature: Product does not fulfil criteria for polymerizing substances according to transport regulations. Evaporation rate: Value can be approximated from Henry's Law Constant or vapor pressure. SECTION 10: Stability and Reactivity 10.1. Reactivity No hazardous reactions if stored and handled as prescribed/indicated. Page: 10/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal Corrosion to metals: No corrosive effect on metal. Reactions with water/air: Reaction with: water Flammable gases: no Toxic gases: no 10.2. Chemical stability The product is chemically stable. Peroxides: The product does not contain peroxides. The product/the substance has not a tendency towards the formation of peroxide. 10.3. Possibility of hazardous reactions Reacts with water, with formation of carbon dioxide. Risk of bursting. Reacts with alcohols. Reacts with acids. Reacts with alkalies. Reacts with amines. Risk of exothermic reaction. Risk of polymerization. Contact with certain rubbers and plastics can cause brittleness of the substance/product with subsequent loss in strength. The product is chemically stable. 10.4. Conditions to avoid Avoid moisture. 10.5. Incompatible materials Substances to avoid: acids, alcohols, amines, water, Alkalines 10.6. Hazardous decomposition products No hazardous decomposition products if stored and handled as prescribed/indicated. SECTION 11: Toxicological Information 11.1. Information on hazard classes as defined in Regulation (EC) No 1272/2008 Acute toxicity Assessment of acute toxicity: Of moderate toxicity after short-term inhalation. Virtually nontoxic after a single skin contact. Virtually nontoxic after a single ingestion. Experimental/calculated data: LD50 rat (oral): > 10,000 mg/kg Page: 11/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal LC50 rat (by inhalation): approx. 0.493 mg/l 4 h An aerosol was tested. (by inhalation):The substance from the isocyanate substance class has been tested in a form (respirable aerosol) that is different from the forms in which the product is placed on the market and used. Therefore, the test result is not adequate for the purpose of classification and labelling of the product. Based on expert judgement and available data, a modified classification and labeling for acute inhalation toxicity is justified. The generation of a respirable aerosol must be prevented! LD50 rabbit (dermal): > 10,000 mg/kg Information on: Isocyanic acid, polymethylenepolyphenylene ester (P-MDI) Experimental/calculated data: LC50 rat (by inhalation): approx. 0.493 mg/l 4 h An aerosol was tested. (by inhalation):The substance from the isocyanate substance class has been tested in a form (respirable aerosol) that is different from the forms in which the product is placed on the market and used. Therefore, the test result is not adequate for the purpose of classification and labelling of the product. Based on expert judgement and available data, a modified classification and labeling for acute inhalation toxicity is justified. The generation of a respirable aerosol must be prevented! ---------------------------------- Irritation Assessment of irritating effects: Eye contact causes irritation. Skin contact causes irritation. Experimental/calculated data: Skin corrosion/irritation : Irritant. Serious eye damage/irritation : Irritant. Information on: Isocyanic acid, polymethylenepolyphenylene ester (P-MDI)---------------------------------- Information on: Isocyanic acid, polymethylenepolyphenylene ester (P-MDI)---------------------------------- Respiratory/Skin sensitization Assessment of sensitization: The substance may cause sensitization of the respiratory tract. Sensitization after skin contact possible. Information on: Isocyanic acid, polymethylenepolyphenylene ester (P-MDI)---------------------------------- Page: 12/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal Germ cell mutagenicity Assessment of mutagenicity: The substance was mutagenic in various test systems with microorganisms and cell cultures; however, these results could not be confirmed in tests with mammals. Carcinogenicity Assessment of carcinogenicity: A carcinogenic effect cannot safely be ruled out. Industrial cleaning with aprotic polar solvents (meeting the IUPAC definition) may lead to formation of hazardous primary aromatic amine (> 0,1%). Primary aromatic amines are chemicals that are regarded as potenttially carcinogenic for humans based on animal testing. Some of these chemicals are known human carcinogens. No adverse health effects are anticipated if recommended personal protective equipment and industrial hygiene practices are used. Experimental/calculated data: rat (by inhalation) Result: positive Information on: Isocyanic acid, polymethylenepolyphenylene ester (P-MDI) Assessment of carcinogenicity: Indication of possible carcinogenic effect in animal tests. However, the relevance of this result for humans is unclear. The substance was tested in form of respirable aerosols. Industrial cleaning with aprotic polar solvents (meeting the IUPAC definition) may lead to formation of hazardous primary aromatic amine (> 0,1%). Primary aromatic amines are chemicals that are regarded as potenttially carcinogenic for humans based on animal testing. Some of these chemicals are known human carcinogens. No adverse health effects are anticipated if recommended personal protective equipment and industrial hygiene practices are used. ---------------------------------- Reproductive toxicity No data available. Developmental toxicity Assessment of teratogenicity: The substance did not cause malformations in animal studies; however, toxicity to development was observed at high doses that were toxic to the parental animals. Page: 13/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal Specific target organ toxicity (single exposure) Assessment of STOT single: Causes temporary irritation of the respiratory tract. Repeated dose toxicity and Specific target organ toxicity (repeated exposure) Assessment of repeated dose toxicity: The substance may cause damage to the lung even after repeated inhalation of low doses, as shown in animal studies. Experimental/calculated data: NOEL rat by inhalation Information on: Isocyanic acid, polymethylenepolyphenylene ester (P-MDI) Assessment of repeated dose toxicity: The substance may cause damage to the lung even after repeated inhalation of low doses, as shown in animal studies. ---------------------------------- Aspiration hazard No aspiration hazard expected. Interactive effects No data available. 11.2. Information on other hazards Endocrine disrupting properties The product does not contain a substance that is considered to have endocrine disrupting properties according to EU REACH Article 57(f). Other information Page: 14/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal Other relevant toxicity information The product has not been tested. The statement has been derived from substances/products of a similar structure or composition. SECTION 12: Ecological Information 12.1. Toxicity Assessment of aquatic toxicity: There is a high probability that the product is not acutely harmful to aquatic organisms. Toxicity to fish: LC0 (96 h) > 1,000 mg/l, Fish (other) Aquatic invertebrates: EC0 (24 h) > 500 mg/l, daphnia (other) Aquatic plants: EC0 (72 h) 1,640 mg/l, Scenedesmus subspicatus (OECD Guideline 201) 12.2. Persistence and degradability Assessment biodegradation and elimination (H2O): Hydrolyzes to form water-insoluble compounds. Experience shows this product to be inert and non- degradable. Elimination information: < 10 % BOD of the ThOD (28 d) (OECD Guideline 302 C) (aerobic, activated sludge) Poorly biodegradable. Assessment of stability in water: In contact with water the substance will hydrolyse rapidly. 12.3. Bioaccumulative potential Assessment bioaccumulation potential: Does not significantly accumulate in organisms. 12.4. Mobility in soil Assessment transport between environmental compartments: Adsorption in soil: Adsorption to solid soil phase is not expected. Page: 15/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal 12.5. Results of PBT and vPvB assessment According to Annex XIII of Regulation (EC) No.1907/2006 concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH): The product does not contain a substance fulfilling the PBT (persistent/bioaccumulative/toxic) criteria or the vPvB (very persistent/very bioaccumulative) criteria. 12.6. Endocrine disrupting properties The product does not contain a substance that is considered to have endocrine disrupting properties according to EU REACH Article 57(f). 12.7. Other adverse effects The product does not contain substances that are listed in Regulation (EC) 1005/2009 on substances that deplete the ozone layer. 12.8. Additional information Adsorbable organically-bound halogen (AOX): This product contains no organically-bound halogen. Other ecotoxicological advice: Do not release untreated into natural waters. Do not allow to enter soil, waterways or waste water channels. The product has not been tested. The statement has been derived from substances/products of a similar structure or composition. SECTION 13: Disposal Considerations 13.1. Waste treatment methods The waste codes are manufacturer's recommendations based on the designated use of the product. Other use and special waste disposal treatment on customer's location may require different waste- code assignments. Incinerate in suitable incineration plant, observing local authority regulations. Dispose of isocyanate waste in dry containers and never mix together with other wastes (reaction, dangerous pressure build up). Waste key: 08 05 01¤ waste isocyanates Contaminated packaging: Page: 16/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal Contaminated packaging should be emptied as far as possible; then it can be passed on for recycling after being thoroughly cleaned. SECTION 14: Transport Information Land transport ADR Not classified as a dangerous good under transport regulations UN number or ID number: Not applicable UN proper shipping name: Not applicable Transport hazard class(es): Not applicable Packing group: Not applicable Environmental hazards: Not applicable Special precautions for user None known RID Not classified as a dangerous good under transport regulations UN number or ID number: Not applicable UN proper shipping name: Not applicable Transport hazard class(es): Not applicable Packing group: Not applicable Environmental hazards: Not applicable Special precautions for user None known Inland waterway transport ADN Not classified as a dangerous good under transport regulations UN number or ID number: Not applicable UN proper shipping name: Not applicable Transport hazard class(es): Not applicable Packing group: Not applicable Environmental hazards: Not applicable Special precautions for user: None known Transport in inland waterway vessel Not classified as a dangerous good under transport regulations UN number or ID number: Not applicable UN proper shipping name: Not applicable Transport hazard class(es): Not applicable Page: 17/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal Packing group: Not applicable Environmental hazards: Not applicable Sea transport IMDG Not classified as a dangerous good under transport regulations UN number or ID number: Not applicable UN proper shipping name: Not applicable Transport hazard class(es): Not applicable Packing group: Not applicable Environmental hazards: Not applicable Special precautions for user None known Air transport IATA/ICAO Not classified as a dangerous good under transport regulations UN number or ID number: Not applicable UN proper shipping name: Not applicable Transport hazard class(es): Not applicable Packing group: Not applicable Environmental hazards: Not applicable Special precautions for user None known 14.1. UN number or ID number See corresponding entries for “UN number or ID number” for the respective regulations in the tables above. 14.2. UN proper shipping name See corresponding entries for “UN proper shipping name” for the respective regulations in the tables above. 14.3. Transport hazard class(es) See corresponding entries for “Transport hazard class(es)” for the respective regulations in the tables above. 14.4. Packing group See corresponding entries for “Packing group” for the respective regulations in the tables above. 14.5. Environmental hazards Page: 18/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal See corresponding entries for “Environmental hazards” for the respective regulations in the tables above. 14.6. Special precautions for user See corresponding entries for “Special precautions for user” for the respective regulations in the tables above. 14.7. Maritime transport in bulk according to IMO instruments Regulation: IBC-Code Product name: Polymethylene polyphenyl isocyanate Pollution category: Y Ship Type: 2 SECTION 15: Regulatory Information 15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture Prohibitions, Restrictions and Authorizations Annex XVII of Regulation (EC) No 1907/2006: Number on List: 56, 3, 74 Directive 2012/18/EU - Control of Major Accident Hazards involving dangerous substances (EU): Listed in above regulation: no If it is intended to use materials for the manufacture of consumer goods (e. g. products which will come into contact with foodstuffs or with the skin, toys) or medical products, national and international regulations have to be observed. Where no regulations exist, consumer goods or medical products must at least comply with European legislation. We recommend contacting our Sales and our Product Safety departments. 15.2. Chemical Safety Assessment Assessment of safe use has been performed for the mixture and the result is documented in section 7 and 8 of the SDS SECTION 16: Other Information For the classification of the mixture the following methods have been applied: extrapolation on the concentration levels of the hazardous substances, on basis of test results and after evaluation of experts. The methodologies used are mentioned at the respective test results. Page: 19/19 BASF safety data sheet. This is a translation of the country-specific safety data sheet into a language other than that required by law. This document does not replace the safety data sheet provided according to Regulation (EC) No 1907/2006. Date / Revised: 24.11.2022 Version: 13.1 Date previous version: 30.08.2022 Previous version: 13.0 Date / First version: 04.04.2002 Product: IsoPMDI 92140 (ID no. 30066646/SDS_GEN_EU/EN) Date of print 19.12.2022 Internal Full text of the classifications, including the hazard classes and the hazard statements, if mentioned in section 2 or 3: Acute Tox. Acute toxicity Eye Dam./Irrit. Serious eye damage/eye irritation Skin Corr./Irrit. Skin corrosion/irritation STOT SE Specific target organ toxicity — single exposure Skin Sens. Skin sensitization Resp. Sens. Respiratory sensitization Carc. Carcinogenicity STOT RE Specific target organ toxicity — repeated exposure H315 Causes skin irritation. H317 May cause an allergic skin reaction. H319 Causes serious eye irritation. H332 Harmful if inhaled. H334 May cause allergy or asthma symptoms or breathing difficulties if inhaled. H335 May cause respiratory irritation. H351 Suspected of causing cancer. H373 May cause damage to organs (Respiratory system) through prolonged or repeated exposure (inhalation). Abbreviations ADR = The European Agreement concerning the International Carriage of Dangerous Goods by Road. ADN = The European Agreement concerning the International Carriage of Dangerous Goods by Inland waterways. ATE = Acute Toxicity Estimates. CAO = Cargo Aircraft Only. CAS = Chemical Abstract Service. CLP = Classification, Labelling and Packaging of substances and mixtures. DIN = German national organization for standardization. DNEL = Derived No Effect Level. EC50 = Effective concentration median for 50% of the population. EC = European Community. EN = European Standards. IARC = International Agency for Research on Cancer. IATA = International Air Transport Association. IBC-Code = Intermediate Bulk Container code. IMDG = International Maritime Dangerous Goods Code. ISO = International Organization for Standardization. STEL = Short-Term Exposure Limit. LC50 = Lethal concentration median for 50% of the population. LD50 = Lethal dose median for 50% of the population. TLV = Threshold Limit Value. MARPOL = The International Convention for the Prevention of Pollution from Ships. NEN = Dutch Norm. NOEC = No Observed Effect Concentration. OEL = Occupational Exposure Limit. OECD = Organization for Economic Cooperation and Development. PBT = Persistent, Bioaccumulative and Toxic. PNEC = Predicted No Effect Level. PPM = Parts per million. RID = The European Agreement concerning the International Carriage of Dangerous Goods by Rail. TWA = Time Weight Average. UN-number = UN number at transport. vPvB = very Persistent and very Bioaccumulative. The data contained in this safety data sheet are based on our current knowledge and experience and describe the product only with regard to safety requirements. This safety data sheet is neither a Certificate of Analysis (CoA) nor technical data sheet and shall not be mistaken for a specification agreement. Identified uses in this safety data sheet do neither represent an agreement on the corresponding contractual quality of the substance/mixture nor a contractually designated use. It is the responsibility of the recipient of the product to ensure any proprietary rights and existing laws and legislation are observed. Vertical lines in the left hand margin indicate an amendment from the previous version.

Pressure test of PEX pipes according to DIN 1988-2 Pressure test should be carried out before the pipes are covered Fill the piping system with water, making sure to avoid air pockets. The pressure test is carried out in two stages, stage 1 immediately followed by stage 2. Diagram of pressure test according to DIN 1988-2 Stage 1 Stage 1, is carried out by applying a test pressure corresponding to 1.5 times the design pressure at a maximum temperature of 25°C. Check that pipes are designed for the design pressure. The test pressure must be reestablished twice. First time after 10 minutes, second time after 20 minutes. After 30 minutes, and 60 minutes, the pressure is recorded. From 30 minutes to 60 minutes, the pressure must not drop more than 0.6 bar. (see diagram above for pressure testing). Stage 2 Stage 2 must be carried out immediately after Stage 1, without changing the pressure. Stage 2 takes 2 hours. Current start test pressure is recorded at the end of the Stage 1. The pressure must not drop more than 0.2 bar in stage 2 (2 hours). (see diagram above for pressure testing). There must not be any leaks during both tests. Stage 1 Stage 2 1.5 x design pressure Bar Start time hh:mm Pressure after 10 min Raise to test pressure Bar End time (start +120 min) hh:mm Pressure after 20 min Raise to test pressure Bar Test pressure start Same pressure as after 60 minutes bar Pressure after 30 min Bar Test pressure end bar Pressure after 60 min ∆ 30- 60 min < 0,6 bar Bar Note: T Pressure drop < 0,2 bar 23.02.2021

Handling and assembly instructions for flexible pipes Storage • The pipes must be stored on a stone-free floor, or on an isoplus cart. • To protect the pipe ends, do not remove the end caps before assembly. Transport • When you are transporting flexible pipes, do not place pallets or other heavy, sharp-edged items into or on top of the pipes. Handling • You can use a forklift or a crane to handle flexible pipes. Forklift: The forks must be protected with covers, etc. to ensure that the pipes do not come into contact with sharp edges. Crane: If you use a crane for lifting the pipe, the strap must be wide enough to ensure that the pipe is not damaged. If you are lifting more than one roll together, they must be strapped together. The band tightener must not damage the pipes. • When unrolling the pipes without using the isoplus cart, make sure the floor is stone-free. The pipes must not be dragged over sharp edges that could damage the cap. • The flexible pipe must be bent in an even arc. Use steady, even movements to bend/straighten the pipe (no jerking). Take special care with straightening if the media pipe is made of steel, copper or Alupex. • When laying flexible pipe at temperatures around or below +5 °C you are recommended to store the pipe in a heated room, and/or to heat the pipe with hot air or a gas torch to aid straightening. If the temperature has been below +5 °C for a period (overnight), you will have to take special care when unrolling, because the inner coils will only warm up very slowly as the outside temperature rises. If using a gas torch, fit a large torch head, min. size Ø50 mm (yellow flame). Heating must be done using very gentle movements, over a large section of pipe. You must not heat the flexible pipe locally and then attempt to straighten it or bend it. If flexible piping is bent against the direction in which the pipe is coiled, it must occur slowly. Working at low ambient temperatures follow the above-mentioned. Bending of flexible piping with service lines of metal must always occur in a smooth and slow movement, such that cracks in the pipe are averted and the service line follows the insulation and jacket. Assembly • When assembling branches or connections you will often need to trim the pipe ends to make them as straight as possible. • If the distance between the branch points is short, you are recommended to unroll the total pipe length. When the pipe is partially released, and immediately before assembling the branch, cut through the pipe at the branch point. • The ends of the flexible pipe must be protected to ensure that water cannot penetrate into the insulation foam, throughout the process until the pipe is sealed. • If the temperature is at or around freezing, we recommend preheating the pipe. You can use hot air, hot water or a weak gas torch with a torch head of min. Ø50 mm (yellow flame). • For assembling compression fittings at temperatures of around/below 5 °C, heating PEX pipe to just 10- 20 °C can make drifting-out easier. • When compressing the connection, the pipes and the compression ring must be clean and free of dirt, for example sand or grit. • Remove the insulation from the pipe ends, ensuring that the pipe is free of cracks and bits of foam where the compression joint will be. • You are recommended to place the tool on the floor only if it is clean. The tool should be cleaned and greased regularly. • You may find it easier to connect PEX pipe if you first lubricate it with an approved lubricant. Handling and assembly instructions for flexible pipes/ 01.09.2018 Hanterings- och monteringsanvisningar för flexrör Förvaring • Rören förvaras på ett stenfritt underlag, eller på isoplus flexrörstrailer. • För att skydda rörändarna, bör du inte ta bort ändpropparna före montage. Transport • Vid transport av flexrör, får det inte ställas pallar, eller andra tunga, vassa gods inne i, över eller på flexrören. Hantering • Hantering med flexrör kan göras med truck eller kran. Truck Truckgafflarna ska skyddas med ett mantelrör eller liknande, som ska säkra att rören inte ligger emot vassa kanter. Kran Vid lyft med kran, ska stropparna ha en bandbredd som säkrar att rören inte ligger emot en vass kant. Vid lyft av flera rullar samtidigt, ska rullarna stroppas ihop. Igen, inga vassa kanter får gå emot. När rören ska rullas ut, utan hjälp av isoplus flexrörstrailer, ska detta ske på ett stenfritt underlag. Rören får inte släpas över vassa kanter eller annat som kan skada manteln. • Du bör alltid räta ut flexrör med en jämn rörelse, utan ryck, och i en jämn båge, speciellt rör av stål, koppar eller alupex ska rätas ut med stor försiktighet. • När man ska lägga ut flexrör vid en temperatur omkring/under +5 °C rekommenderar vi att du förvarar flexröret i uppvärmda lokaler och/eller att du förvärmer röret med varm luft eller med en gasbrännare för att underlätta utläggningen. Om temperaturen i en period (nattimmar) har varit under +5 °C är det nödvändigt att ta extra hänsyn vid utrullning, då de innersta ringarna långsamt värms upp vid stigande ute temperaturer. Om du förvärmer den med gasbrännaren ska du använda ett stort brännarhuvud, minst 50 mm i diameter (gul låga). Utför uppvärmningen med mycket mjuka rörelser, fördelade över en längre rör sträcka. Du får aldrig värma upp flexröret lokalt och därefter försöka räta ut eller bocka det Om flexrören bockas mot rörets bockningsriktning ska detta ske långsamt. Utförts arbetet vid låga omgivningstemperaturer, se ovan. Bockning av flexrör med medierör av metall ska alltid utföras med en jämn och långsam rörelse så att röret inte knäcks och medieröret följer isolering och mantel. Montering • När du monterar avgreningar eller kopplingar måste du ofta rätta ut rör ändarna för att göra samlingen så rak som möjligt. • Där avståndet mellan avgreningspunkterna är kort rekommenderar vi att du rullar ut hela rörlängden. När röret är delvis avspänt och omedelbart innan du ska montera avgreningen, kapar du röret vid avgreningspunkten. • Flexrörs ändarna ska säkras mot vatteninträngning i isoleringsskummet, iills man har monterat muffen. • När temperaturen är under eller omkring fryspunkten, rekommenderar vi att röret förvärms. Här kan man eventuellt använda varm luft, varmt vatten eller en gas brännare med ett brännarhuvud på minst 50 mm i diameter (gul låga). • När du monterar presskopplingar på pexrör vid temperatur under eller runt fryspunkten kan du också underlätta utstansningen genom att värma upp pexröret till enbart 10-20 °C. • Vid sammanpressningen ska både röret och pressringen vara fria från eventuell smuts. T.ex. sand och sten. • Avisolering av rörändar, den del av röret där press- kopplingarna ska monteras, ska vara fria från repor och skum rester. • Vi rekommenderar att du regelbundet rengör verktyget, och att du alltid lägger det på ett rent underlag. • Du kan underlätta sammanpressningen genom att smörja flexröret med ett godkänt glidmedel. Hanterings- och monteringsanvisningar för flexrör/01.09.2018

isopex Operating pressure: 6 or 10 bar Dim. 20-160 mm Max. continuous operating temp.: 85°C Max temp.: 95°C Also available for domestic water. Max. operating pressure: 10 bar isoalupex Operating pressure: 10 bar Dim. 16-32 mm Max. continuous operating temp.: 95°C Max. temp.: 110°C PE jacket pipe Aluminium diffusion barrier Polyurethane Alupex pipe PE jacket pipe Aluminium diffusion barrier Polyurethane Alupex pipe isocu Operating pressure: 16 bar Dim. 15-35 mm Max. continuous operating temp.: 120°C Max. temp.: 140°C Available with break- resistant alarm wires with PTFE perforated coating. isoflex Operating pressure: 25 bar Dim. 20-28 mm Max. continuous operating temp.: 120°C Max. temp.: 140°C Available with break- resistant alarm wires with PTFE perforated coating. PE jacket pipe Aluminium diffusion barrier Polyurethane Steel pipe isoclima Operating pressure: 11,6 bar Dim. 20-110 mm Max. continuous operating temp.: 40°C Min. continuous operating temp.: -40°C FLEXIBLE PIPING SYSTEMS PE jacket pipe PE diffusion barrier Polyurethane PE pipe Aluminium diffusion barrier Steel pipe Polyurethane PE jacket pipe PE jacket pipe PE diffusion barrier Polyurethane Pex pipe PE jacket pipe PE diffusion barrier Polyurethane Pex pipe PE jacket pipe Aluminium diffusion barrier Polyurethane Copper pipe PE jacket pipe Aluminium diffusion barrier Polyurethane Copper pipe isoplus Piping Systems Ltd. · Plumtree Farm Industrial Estate · Plumtree Rd · Doncaster · DN11 8EW Tel. +44 1302 276976 · sales@isoplus.co.uk · www.isoplus.co.uk